RFID 3S (Software, System, Service) - PowerPoint PPT Presentation


Title: RFID 3S (Software, System, Service)


1
Easylube
RFID Patrol Management Automatic Lubrication
System
Software System Service
3S
Present by Hornche Corporation
Revised 2010/07/16
2
About Hornche Corporation
  • 1988 established on importing particular
    lubricants to straighten out equipment
    maintenance.
  • 1992 started in manufacturing and marketing an
    extensive line of Single Point Automatic
    Lubricator. So far we supply all over 30
    industrial
    countries in worldwide.
  • In 2009,Hornche decided to
    launch its MQL Software
    and
    RFID management,
    which is the only route to
    solve the
    challenge on bearing lubrication.

3
Our Mission
Continuously striving to be the major automatic
lubrication system supplier for machinery
maintenance and to provide a total solution of
excellent lubrication services for industrial
manufacturers.
  • Innovation Consistently dedicate in RD for
    upgrading Hardware and Software designs and
    applications.
  • Trustfulness Quality promised, in-house
    manufacturing from production, inspection,
    packing to shipping.
  • Responsibility Provide fully after service and
    technical support.

4
Keys to Optimize Bearing Performance
  • Easy to put MQL (minimum quantity lubrication)
    into practice
  • RFID management to be true cost-saving for
    maintenance

5
The Disadvantages of Manual Lubrication
  • Unable to control excessive pressure and
    re-greasing rate in right volume right time
  • Manual re-greasing volume always in a guesswork,
    causes inconsistent lubrication result
  • Heavy maintenance labor work with skilled labors
    are required
  • No warning alert for any abnormality, causes
    machines easily be over or under lubricated
  • No risk management to control high potential
    machinery damage
  • Mass Grease wastage and contamination

6
3 key solution to make you easy...
Easylube
RFID Patrol Management Automatic Lubrication
System
  • Scientific Calculation Maintenance Record

Software
3S
  • Mechanism of Auto-Regreasing

System
  • Computerized Maintenance Management

Service
  • RFID Patrol Monitor

7
Software
  • Scientific Calculation Maintenance Record
  • MQL Program

This software provides the calculation formula to
help maintenance men to determine the correct
Re-greasing volume interval. Successfully
function this program is fundamental base on
putting Minimum Quantity Lubrication into
practice.
  • Guardwatch Program

This software provides the RFID Near Field
Communication (NFC) in importance to track the
specific Re-greasing Rate being truly implemented
in each single lube-point on site.
8
System -1
  • Mechanism of Auto-Regreasing
  • Provide an excellent Automatic Labor-Free
    lubrication maintenance.
  • Regulate control a proper re-greasing rate by
    its individual period setting switches.
  • Consistently to keep bearing lubrication at a
    sufficient level.
  • Built in a LED pre-warning light for monitoring
    abnormality occurrence.
  • Preventing pre-mature failure of equipments.

9
System -2
  • Computerized Maintenance Management

The Content of Patrol Management Kit
  • MQL software (for PC)

- Maintenance management controlled by MQL
Program
  • Guardwatch software (for PDA)

- Each lube-points re-greasing rate and
condition will be tracked by Guardwatch Program
  • 2 pcs of Smart Lock (for PC management)

- Keep maintenance data records for each
lube-point for after-service.
- Collect lube-points data to handheld PDA by
RFID Near Field Communication (NFC).
  • RWD145B-EL RFID reader (for applying to PDA)

RD Technical Guidebook depend on availability
10
Service
  • RFID Patrol Monitor

Quick Setup
Here are six easy steps to get the process in
action. By following these simple steps, tracking
these large maintenance issues can be easily
obtained. As the result, TPM initiative becomes
more approachable.
Step 4 Upload the data to MQL software with
necessary calculation and record.
Step 1 Install the synchronization software
Step 2 Setup inspection routes for Easylube RFID
lubricators or RFID tags.
Step 3 Compile each lube point data to handheld
PDA
Step 5 Always maintain an up-to-date report on
handheld PDA before performing inspection routes
for accuracy purpose.
Routine Patrol Inspection Carry out regular
replacement
Step 6 Monitor updated report and check
abnormality at MQL software.
11
Service
Monitor updated report and check abnormality
  • RFID Patrol Monitor

Upload collected data to MQL system
Site inspection
Download up-to-date lube point data to
hand-held PDA
Site inspection
Site inspection
Site inspection
Site inspection
Site inspection
12
Easylube
Advantages
  • Working conditions and risk management are
    improving.
  • Built-Up RFID technique with Pre-Warning LED
    lights (green Red) when abnormality occurred in
    machines operation.
  • No more uncertainty in Grease interval and Grease
    volume on each single rolling bearing.
  • No more lube point is missed during inspection
    patrol.
  • No more human errors in re-greasing operation and
    inspection patrol.

The cost-effective replaceable grease cartridge
and battery allows unit to be used repeatedly.
  • Enable easy tracking of bearing root cause.
  • Enhance the efficiency and effectiveness of
    maintenance practice, thus to reduce in
    maintenance cost.

13
Appropriate Industry-wide category
Easylube
Elements
  • Electric Motor
  • Water Pump
  • Power generation
  • Mining
  • Conveyer Agitator
  • Petroleum products
  • Papermaking
  • Blower Kiln
  • Iron Steelmaking
  • Canning industry
  • Air Handling Unit
  • Heat processing
  • Rubber Plastic
  • Air Conditioner
  • Tile/Cement manufacturer
  • Beverages Brewery
  • Cooling Tower
  • Chemical industries
  • Food processing
  • Exhaust Fan
  • Automotive manufacturer
  • Pharmaceutical factory
  • Ventilator
  • Glass Textile industry
  • Machinery manufacturer
  • Air Compressor
  • Semiconductor/Electronics
  • Flour mill
  • Hoist
  • Military/Government
  • Hospital Hotel
  • Escalator Lift
  • Public transportation
  • Waterworks

... etc, equipments
  • Crematoriums
  • Sewage treatment plant
  • Amusement park
  • Shopping mall

14
Q A
15
Easylube Lubricator Introduction
  • Easylube is more user-friendly for continuous
    lubrication on lubricant-required equipment.
  • Quality stand for Vibration, Corrosion, Dust and
    Moisture resistant, it is also UL Listed for
    using in hazardous areas to meet both lubrication
    and safety requirements.
  • Regulated re-greasing rate is essential to good
    operation and maintenance.
  • Dispensing time can be set from 1 to 12 months
    and power can be turned off for machine downtime.
  • Replaceable grease cup allows unit to be used
    repeatedly.
  • Easylube is battery-operated to meet a wide range
    of applications.

16
RFID Introduction
Easylube RFID (Radio Frequency identification)
contains two parts...
  • RFID tag composes of passive microchip and
    antenna for transmitting the ID number. While
    when receiving the radio frequency from reader,
    the tag will make an ID response back to the
    reader.
  • The device of RFID reader provides
    electromagnetic induction current in order to
    record each lubricator identification and
    condition into PDA for future tracking and
    maintenance.

This application and usage is for maintenance men
to carry on patrol in inspecting lubricators
which installed at remote, outdoor or
difficult-toaccess locations.
17
MQL RFID Program
  • Install Easylube RFID lubricators or label RFID
    tags.

Setup inspection routes
  • Compile each lube point data to handheld PDA.
  • Upload the data from PDA to MQL software with
    necessary calculation and record.

TO
PC
PDA
(MQL installed )
(Guardwatch installed )
via USB cable
  • Download the latest data of each RFID number from
    PC to PDA BEFORE service people out to patrol the
    installed lubricators on sites

Out To Patrol
  • Upload the collected data from PDA to PC once
    AFTER service people is back from the patrol.

Back from Patrol
  • Monitor updated report and check abnormality at
    MQL software.

18
Thank you !!
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RFID 3S (Software, System, Service)

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Title: RFID 3S (Software, System, Service) Author: Hornche Corporation Last modified by: user Created Date: 2/12/2007 9:26:20 AM Document presentation format – PowerPoint PPT presentation

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Title: RFID 3S (Software, System, Service)


1
Easylube
RFID Patrol Management Automatic Lubrication
System
Software System Service
3S
Present by Hornche Corporation
Revised 2010/07/16
2
About Hornche Corporation
  • 1988 established on importing particular
    lubricants to straighten out equipment
    maintenance.
  • 1992 started in manufacturing and marketing an
    extensive line of Single Point Automatic
    Lubricator. So far we supply all over 30
    industrial
    countries in worldwide.
  • In 2009,Hornche decided to
    launch its MQL Software
    and
    RFID management,
    which is the only route to
    solve the
    challenge on bearing lubrication.

3
Our Mission
Continuously striving to be the major automatic
lubrication system supplier for machinery
maintenance and to provide a total solution of
excellent lubrication services for industrial
manufacturers.
  • Innovation Consistently dedicate in RD for
    upgrading Hardware and Software designs and
    applications.
  • Trustfulness Quality promised, in-house
    manufacturing from production, inspection,
    packing to shipping.
  • Responsibility Provide fully after service and
    technical support.

4
Keys to Optimize Bearing Performance
  • Easy to put MQL (minimum quantity lubrication)
    into practice
  • RFID management to be true cost-saving for
    maintenance

5
The Disadvantages of Manual Lubrication
  • Unable to control excessive pressure and
    re-greasing rate in right volume right time
  • Manual re-greasing volume always in a guesswork,
    causes inconsistent lubrication result
  • Heavy maintenance labor work with skilled labors
    are required
  • No warning alert for any abnormality, causes
    machines easily be over or under lubricated
  • No risk management to control high potential
    machinery damage
  • Mass Grease wastage and contamination

6
3 key solution to make you easy...
Easylube
RFID Patrol Management Automatic Lubrication
System
  • Scientific Calculation Maintenance Record

Software
3S
  • Mechanism of Auto-Regreasing

System
  • Computerized Maintenance Management

Service
  • RFID Patrol Monitor

7
Software
  • Scientific Calculation Maintenance Record
  • MQL Program

This software provides the calculation formula to
help maintenance men to determine the correct
Re-greasing volume interval. Successfully
function this program is fundamental base on
putting Minimum Quantity Lubrication into
practice.
  • Guardwatch Program

This software provides the RFID Near Field
Communication (NFC) in importance to track the
specific Re-greasing Rate being truly implemented
in each single lube-point on site.
8
System -1
  • Mechanism of Auto-Regreasing
  • Provide an excellent Automatic Labor-Free
    lubrication maintenance.
  • Regulate control a proper re-greasing rate by
    its individual period setting switches.
  • Consistently to keep bearing lubrication at a
    sufficient level.
  • Built in a LED pre-warning light for monitoring
    abnormality occurrence.
  • Preventing pre-mature failure of equipments.

9
System -2
  • Computerized Maintenance Management

The Content of Patrol Management Kit
  • MQL software (for PC)

- Maintenance management controlled by MQL
Program
  • Guardwatch software (for PDA)

- Each lube-points re-greasing rate and
condition will be tracked by Guardwatch Program
  • 2 pcs of Smart Lock (for PC management)

- Keep maintenance data records for each
lube-point for after-service.
- Collect lube-points data to handheld PDA by
RFID Near Field Communication (NFC).
  • RWD145B-EL RFID reader (for applying to PDA)

RD Technical Guidebook depend on availability
10
Service
  • RFID Patrol Monitor

Quick Setup
Here are six easy steps to get the process in
action. By following these simple steps, tracking
these large maintenance issues can be easily
obtained. As the result, TPM initiative becomes
more approachable.
Step 4 Upload the data to MQL software with
necessary calculation and record.
Step 1 Install the synchronization software
Step 2 Setup inspection routes for Easylube RFID
lubricators or RFID tags.
Step 3 Compile each lube point data to handheld
PDA
Step 5 Always maintain an up-to-date report on
handheld PDA before performing inspection routes
for accuracy purpose.
Routine Patrol Inspection Carry out regular
replacement
Step 6 Monitor updated report and check
abnormality at MQL software.
11
Service
Monitor updated report and check abnormality
  • RFID Patrol Monitor

Upload collected data to MQL system
Site inspection
Download up-to-date lube point data to
hand-held PDA
Site inspection
Site inspection
Site inspection
Site inspection
Site inspection
12
Easylube
Advantages
  • Working conditions and risk management are
    improving.
  • Built-Up RFID technique with Pre-Warning LED
    lights (green Red) when abnormality occurred in
    machines operation.
  • No more uncertainty in Grease interval and Grease
    volume on each single rolling bearing.
  • No more lube point is missed during inspection
    patrol.
  • No more human errors in re-greasing operation and
    inspection patrol.

The cost-effective replaceable grease cartridge
and battery allows unit to be used repeatedly.
  • Enable easy tracking of bearing root cause.
  • Enhance the efficiency and effectiveness of
    maintenance practice, thus to reduce in
    maintenance cost.

13
Appropriate Industry-wide category
Easylube
Elements
  • Electric Motor
  • Water Pump
  • Power generation
  • Mining
  • Conveyer Agitator
  • Petroleum products
  • Papermaking
  • Blower Kiln
  • Iron Steelmaking
  • Canning industry
  • Air Handling Unit
  • Heat processing
  • Rubber Plastic
  • Air Conditioner
  • Tile/Cement manufacturer
  • Beverages Brewery
  • Cooling Tower
  • Chemical industries
  • Food processing
  • Exhaust Fan
  • Automotive manufacturer
  • Pharmaceutical factory
  • Ventilator
  • Glass Textile industry
  • Machinery manufacturer
  • Air Compressor
  • Semiconductor/Electronics
  • Flour mill
  • Hoist
  • Military/Government
  • Hospital Hotel
  • Escalator Lift
  • Public transportation
  • Waterworks

... etc, equipments
  • Crematoriums
  • Sewage treatment plant
  • Amusement park
  • Shopping mall

14
Q A
15
Easylube Lubricator Introduction
  • Easylube is more user-friendly for continuous
    lubrication on lubricant-required equipment.
  • Quality stand for Vibration, Corrosion, Dust and
    Moisture resistant, it is also UL Listed for
    using in hazardous areas to meet both lubrication
    and safety requirements.
  • Regulated re-greasing rate is essential to good
    operation and maintenance.
  • Dispensing time can be set from 1 to 12 months
    and power can be turned off for machine downtime.
  • Replaceable grease cup allows unit to be used
    repeatedly.
  • Easylube is battery-operated to meet a wide range
    of applications.

16
RFID Introduction
Easylube RFID (Radio Frequency identification)
contains two parts...
  • RFID tag composes of passive microchip and
    antenna for transmitting the ID number. While
    when receiving the radio frequency from reader,
    the tag will make an ID response back to the
    reader.
  • The device of RFID reader provides
    electromagnetic induction current in order to
    record each lubricator identification and
    condition into PDA for future tracking and
    maintenance.

This application and usage is for maintenance men
to carry on patrol in inspecting lubricators
which installed at remote, outdoor or
difficult-toaccess locations.
17
MQL RFID Program
  • Install Easylube RFID lubricators or label RFID
    tags.

Setup inspection routes
  • Compile each lube point data to handheld PDA.
  • Upload the data from PDA to MQL software with
    necessary calculation and record.

TO
PC
PDA
(MQL installed )
(Guardwatch installed )
via USB cable
  • Download the latest data of each RFID number from
    PC to PDA BEFORE service people out to patrol the
    installed lubricators on sites

Out To Patrol
  • Upload the collected data from PDA to PC once
    AFTER service people is back from the patrol.

Back from Patrol
  • Monitor updated report and check abnormality at
    MQL software.

18
Thank you !!
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