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CarbonPly Kit and Installation

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CarbonPly Kit and Installation – PowerPoint PPT presentation

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Title: CarbonPly Kit and Installation


1
(No Transcript)
2
Carbon-Ply Kit and Installation
3
Validation of the Anomaly
4
Application of DFRE (Dimensional Filling
Restoration Epoxy)
5
Troweling and smoothing the DFRE
6
DFRE Smoothed and Outline for Primer Done
7
The Di-Electric Primer is Applied
8
Carbon Fiber is Applied Hand Tight
9
Carbon Fiber Wrapped and Ready for Mold
Installation
10
Installation of the Steel Mold
11
Properly Tighten the Mold
12
Pre-Mixing of the Resin
13
Mixing the Resin Components
14
Adding Activated Resin
15
Pressure Is Applied to the Mold
16
Tied and Curing
17
Mold Gaskets Are Removed
18
Completed Repair
19
Carbon-Ply Cross Section
Exothermic Resin
Carbon Fiber
Di-electric Primer
Pipe
20
Carbon-Ply End Seal Cross-Section
Carbon Fabric
Exothermic Resin
Impervious Bond and Seal
Pipe
Di-Electric Primer
21
Coating Application As Needed
22
Completed Multiple Repairs In Close Quarters
23
Carbon Ply - CRS
  • Total time to install is approximately 1 hour.
  • The system will then need between 1 to 2 hours to
    fully exo-therm and cure.
  • Therefore time from beginning of installation to
    being able to return to service is 3 hours.

24
Cost Benefits of Carbon Ply - CRS
  • Same day installation and return to service
  • No exposure to aromatics.
  • Simple installation
  • Savings on personnel lt2,000USD based on a five
    (5) man crew.
  • Lower risk of litigation by affected employees
  • Less re-work due to errors.

25
12.75Steel Sleeve vs. Carbon Ply - CRS
  • 2 highly trained welders
  • Time to install 4-8 hours.
  • NDE 12 to 24 hours afterwards.
  • Recoat
  • One trained installer one helper.
  • Time to install 3 hours.
  • Visual examination only.
  • Recoat adjacent area

26
  • CONTACT INFORMATION
  • Henry E. Topf, Jr. Matt
    Lewis
  • C.E.O.
    President
  • 444 Slaughterhouse Rd. P.O. Box 1134
  • Wellsboro, PA
    Coldspring, TX
  • 16901
    77331
  • (570)-724-5888
    (713)-304-7916
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