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Flexitank Introduction

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Low storage cost for empty tanks. Covered by a factory warranty and product liability insurance ... Flexitank kit accessories. Bulkheads - Wood - Metal Bar ... – PowerPoint PPT presentation

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Title: Flexitank Introduction


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(No Transcript)
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Flexitank Introduction
  • Philton Polythene Converters

3
History of Philton
  • PPC
  • Specialist manufacturer of transit packaging for
    over 35 years.
  • Expertise in Bulk solutions
  • Our Keynote is Quality
  • Use technology from other manufacturing
    disciplines
  • Philton has a second manufacturing plant in
    Shanghai P.R.C
  • Alliance with PPC for 10 years, over 5 years as a
    J.V. company
  • Systems based on U.K. principles with full batch
    traceability
  • Also ISO9000/2000 quality assured.

Philton Polythene Converters
4
What is a Flexitank?
  • The Flexitank is an ideal product to store and
    transport all kind of non-hazardous liquids and
    chemicals in a 20' dry container. Flexitanks are
    easy to install and optimizes the use of the
    container space. The Flexitank can be loaded with
    a variety of non - hazardous liquids such as
    latex, wine, lubricants, additives, edible oils
    and many more. The one-way disposable Flexitank
    virtually eliminates the possibility of
    contamination and is easily disposed off without
    causing any environmental issues.

Philton Polythene Converters
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History of the Flexitanks
  • Have been used for over 20 years.
  • Original Flexitanks were made of Butyl rubber.
    Very expensive to reposition, clean and repair.
  • PVC tanks were a cheaper option but still
    expensive to reposition, clean and repair.
  • Multi-ply PE tanks are the cheapest and most
    widely used single trip option.
  • Single ply PE tanks also used in certain markets.

Philton Polythene Converters
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Benefits of PPC Flexitanks
  • Simple, reliable and economical
  • Fast loading / discharging time
  • High space utilization
  • Environment friendly
  • No risk of cargo contamination
  • Low storage cost for empty tanks
  • Covered by a factory warranty and product
    liability insurance

Philton Polythene Converters
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Disadvantages of small bulk containers
  • Drums (Steel / Plastic)
  • High cost of packing
  • High labour cost
  • Long stuffing time required
  • Low space utilization
  • Disposal problems
  • Intermediate Bulk Containers
  • Not always available
  • Expensive
  • Heavy reliance for return load
  • Need forklift equipment
  • Long stuffing time required

Philton Polythene Converters
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Disadvantages of bulk shipping
  • ISO Tank Container
  • Not always available
  • High rental / shipping cost
  • High cleaning cost
  • Slow to position
  • Heavy reliance on return load
  • Parcel Chemical Tanker
  • Not always available
  • Slow to position
  • Require large cargo volume
  • Port to Port only
  • Heavy reliance on bulking installation

Philton Polythene Converters
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Multi-ply PE Flexitanks
  • Constructed of different individually welded
    layers
  • Can have an internal or external barrier layer
  • Security in our unique testing system
  • Quality record that cannot be surpassed.

Philton Polythene Converters
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Single Ply PE Flexitanks
  • Single membrane 1mm thick
  • Excellent for Viscous products
  • Good for products effected by moisture
  • Double welding system
  • Very Robust and strong

Philton Polythene Converters
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Styles of Flexitanks- Top Fill/Discharge
Philton Polythene Converters
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Styles of Flexitanks- Bottom Fill/Discharge
Philton Polythene Converters
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Capacity of Flexitanks
  • Virtually any size from 10,000 litre to 36,000
    litre.
  • Restricted by weight / volume / regulations in
    various countries.
  • Fill within 500 Litres otherwise fluid dynamics
    may break the Flexitank.
  • Brace the bulkhead.
  • Generally the more viscous product, the smaller
    the Flexitank used.

Philton Polythene Converters
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Comparison in 20 Container Box
Philton Polythene Converters
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Range Of Products
Uses of Flexitanks
  • Military Use
  • Emergency supply
  • Water storage
  • Shipment of Industrial and Food grade non
    hazardous Liquid

Food Grade
Industrial Grade
Synthetic Latex Detergents Lubricating oil Base
Oil Fatty Acid Plasticizers Emulsions and many
more
Vegetable Oil Edible Oil Sorbital Juice
Concentrates Wine Nut oils Vegetable oils and
many more
Philton Polythene Converters
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Valve / Hose Configurations
  • 2 top fill hose assembly or valve with camlock
    is the standard.
  • 3 top fill hose assembly or valve with camlock
    is available.
  • 2 or 3 Stubby valve or spigot available.
  • Bottom load / discharge valves are available.
  • Other larger sizes are available but are
    considerably more expensive.
  • Different end connections available on request.

Philton Polythene Converters
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Flexitank kit accessories
  • Bulkheads
  • - Wood
  • - Metal Bar
  • - Polystyrene Foam
  • Heater Pads
  • Bath Tub Liners
  • Barrier Foil Liners
  • EVOH Barrier Liners

Philton Polythene Converters
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Installation of Flexitank
Philton Polythene Converters
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Cargo Loading
Philton Polythene Converters
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Correct installation is essential
  • Easy process to install, however easy to go
    wrong.
  • The Flexitank is likely to fail if not installed
    correctly.
  • Our Insurance cover is void if all procedures are
    not followed.
  • Installation checklist is installed with every
    Flexitank.

Philton Polythene Converters
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Things dont go wrong just at sea!
Philton Polythene Converters
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Things dont go wrong just at sea!
Philton Polythene Converters
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Things dont go wrong just at sea!
Philton Polythene Converters
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Things dont go wrong just at sea!
Philton Polythene Converters
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Things dont go wrong just at sea!
Philton Polythene Converters
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What does a Flexitank have to withstand?
Philton Polythene Converters
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Philton Polythene Converters
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Philton Polythene Converters
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Philton Polythene Converters
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Philton Polythene Converters
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Philton Polythene Converters
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Ship Rolling at 30
Philton Polythene Converters
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Testing and Compatibility
  • PPC fully test new designs with load testing and
    flange testing.
  • Not all products are compatible with Flexitanks
  • Temperature restrictions
  • Mini tanks used for testing

Philton Polythene Converters
34
Quality Record
  • Less than 1 manufacturing failure per 2000 tanks.
  • Every Flexitank End weld is tested to 1 bar
    pressure.
  • Independent audits by SGS surveys.
  • Independently tested by China Railways Bureau
    (only 1 of 2 companies now authorised to carry
    Flexitanks on Chinas rail network)

Philton Polythene Converters
35
Philton Polythene Converters
  • Thank you for your time to view this
    presentation. Please do not hesitate to contact
    us with any questions you may have.
  • Contact
  • Philton Polythene Converters Andrew
    Tisi aspt_at_philton.co.uk

Philton Polythene Converters
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