The NGC 8206 Natural Gas Chromatograph - PowerPoint PPT Presentation

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The NGC 8206 Natural Gas Chromatograph

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Title: The NGC 8206 Natural Gas Chromatograph


1
  • The NGC 8206 Natural Gas Chromatograph

2
NGC 8200 Innovations
  • Compact footprint-16 front to back, 28 pounds
  • Conventional analytical components-not a GC on a
    chip
  • Windows CE operating system
  • Interactive graphical display actuated by magnet
    contact
  • Not only an analyzer but a full functioning flow
    computer
  • Extremely economical pricing

3
Compact Modular Design
Built in Stream selector Switching
Strong Arm 32 bit processor running Windows CE
Field Terminations
EX Man-Machine Port
Graphical Display with Magnetic Navigation Keys
Analytical Assembly
Process Interface
4
NGC General Specifications
  • C6 component analysis with five minute analysis
    time
  • Four streams with manual cal or three streams
    with auto cal
  • Dual calibration streams capability
  • Class I, Division 1 CD classified enclosure
  • Operating Temperature Range 0-130 Deg F
  • Low Power consumption-6 watts nominal, 45 start
    up
  • Windows CE Operating System

5
Communications
  • Three serial ports-one external, two on terminal
    board
  • Software selectable, RS 232, RS 422, RS 485
  • Host and client USB on terminal board
  • Ethernet on terminal board
  • External port-optional 232 or USB
  • Modbus protocols supported
  • ASCII
  • RTU
  • Modicom, Danalyzer and others

6
Modular Maintenance
  • NGC consist of three primary modules
  • Core analytical components are all on one simple
    to remove GC module
  • Offsite maintenance is available thru
    communications link

7
Precision Technology
  • Hardware and software infrastructure
  • 32 bit digital controller and 32 bit analog
    signal processor
  • 24 bit A/D for each bead (no gain ranging)
  • Optimized detector bead operation
  • Digital pressure and temperature control
  • Triple level temperature control
  • - Beads - Heater plate - Feed through (optional
    preheater)
  • Pressure control per column train
  • Enhanced insensitivity to power supply variations

8
Precision Analysis
  • Analysis Results
  • Precision
  • /- 0.125 Btu ambient
  • /- 0.25 Btu from 00 F 1300 F
  • Reliable operation from -200 F 1300 F
  • 5 ppm minimum detection on NC5 and CO2

9
Chrome 1-The Heavies
10
Chrom 2-The Lites
11
NGC 8200 Versatility
  • The NGC is a full function flow computer with
    connection to multi variable inputs
  • NGC will readily interface with other flow
    computers/RTUs providing up to date quality data
  • NGC can maintain audit trail and event log for
    re-editing data

12
NGC Future Applications
  • C7
  • C9
  • Hydrocarbon dewpoint
  • O2/N2
  • H2S

13
Powerful Graphical User Interface
14
NGC Front Panel Menu Screen
15
NGC Results Display
16
Front Panel Chrome Display
17
Utility Requirements
  • Power 10.5 to 16 VDC _at_ 8 Watts Normal
    Operation
  • Carrier gas Helium 99.995 High Purity
  • Calibration gas As required for application

18
Solar Powered Requirements
  • 100 Watt Solar Panel
  • 200 Amp Hour Battery Backup
  • Nema 4 Box to house battery and control circuitry

19
Mounting variety
Cold Weather Enclosure
Pole Mount
20
The NGC Termination Board
Power Connection
Serial Connections
Ethernet
USB Client
USB Host
21
NGC Sample Interface Module
  • S1 THRU S4 Process and Cal Streams _at_ 15 psig
  • CAR Helium Carrier _at_ 90 psig
  • SV Sample Valve Vent
  • CV 1 CV2 Column Train Vents
  • GPV Enclosure Vent

22
NGC Sample Interface Tubing
  • Valco Fittings Are Provided
  • 1/16 Chromatographic Grade Tubing

23
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24
Simple Installation and operation
  • Easy to Install-compact size allows simple
    installation, close to sample point, if needed
  • Easy start up-factory calibrated, onboard
    diagnostics, startup wizards
  • Easy to operate-connect through the graphical MMI
    software or use the magnet operated front panel
    display

25
NGC Chromatograph Module Evolution
Original BTU 8000
Type M BTU 8000
NGC 8200
26
Precision Optimized Bead Operation
  • Optimized Bead
    Operation
  • Temperature of bead is held constant by varying
  • bead power
  • Bead power is measured to create peak
  • Eliminates nonlinearities associated with other
  • techniques that do not measure bead power
    directly

Resistance
Temperature
27
Precision Optimized Bead Operation
Bead associated hardware operating point on NGC
8200
Bead associated hardware operating point
on previous unit
Bead Temperature
28
Precision - Ambient
29
Precision (00F 1300F)
30
Precision (-200F 1300F)
31
Precision nC5 Peak
39 PPM Normal Pentane Peak
32
Precision C1 Linearity
33
Precision C2 Linearity
34
Precision C3 Linearity
35
Precision C6 Linearity
36
NGC Optional I/O Interface
TFIO DIN Rail
37
Software Flexibility
  • NGC software based upon the Totalflow Aspect /
    Object framework providing unmatched flexibility
  • Conversion to total energy device simply requires
    adding the necessary number of multivariable
    transmitters and instantiating industry leading
    flow computer applications
  • Examples of other software flexibility
  • Alarm by exception with cry-out
  • General purpose data logger
  • Programmable math / logic functions
  • Programmable local LCD
  • Configurable modbus register map
  • Complex equations of state

38
Historical Data
  • Operator configurable data period and items
  • Stream analyses averages results for last
  • 480 cycles
  • 840 hours
  • 35 days
  • 1 month
  • Audit logs for last 128 alarms and last 128
    events
  • Data collected via a remote communications link
    or laptop interface software

39
Historical Data
  • Configurable length and content diagnostic
    files, such as
  • Peak times, peak areas
  • Ideal Btu/CV
  • Carrier regulator pressure
  • Oven temperature
  • Ambient temperature
  • Sample pressure
  • Detector noise values
  • Detector balance values

40
Sample Conditioning System Mounting
41
Type 1 and 2 conditioning modules
  • Single Stream Module 50cc without liquid
    separation
  • Single Stream Module-50cc with liquid separation

42
Type 3 and 4 conditioning modules
  • Single Stream Module 450cc with liquid
    separation and drain w/o liquid shutoff
  • Single Stream Module-450cc with liquid separation
    and drain with liquid shutoff

43
Performance Verification
  • Alpha/Beta testing
  • Alpha units installed since March 2005, Beta
    units began September 2005
  • Now over 66 total months of NGC field operation
  • Repeatability
  • 24 hour runs at ambient and over temperature from
    0 130F
  • Component linearity
  • All components tested over specified GPA 2261
    ranges
  • EMI / RFI
  • Immunity verified in a 20 V/M field
  • Vibration
  • Tested on a laboratory vibration table up to 2 G
  • Valve life cycle
  • Valve test and performance verified over 10
    million cycles (95 years use)

44
Enhanced Product Support
  • Expanded Remote MMI
  • Virtually all internal information available
    remotely
  • Interwise video training modules
  • Small, easily downloadable training modules when
    its convenient for you
  • Satellite phone based remote MMI
  • For those areas without cell or reliable landline
    service
  • Video training modules
  • Complete video training module for all major
    requirements
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