PT.Kubota Indonesia

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PT.Kubota Indonesia
Safety Health Of Work Environment
By. Danang Rismawan ST.
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Agenda Of Presentation
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Record Of Accident In 2001 2004 Counter
Measure At PT. Kubota Indonesia.
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System implementation Of Safety Health Of
Work Environment At PT. Kubota Indonesia Start
In 2003.
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Sample Action Of Safety Health Of Work
Environment Implementation At PT. Kubota
Indonesia.
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Safety Health Of Work Environment Auditor Team
At PT. Kubota Indonesia
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PT.Kubota Indonesia
Record Of Accident In 2001 2004 Counter
Measure At PT. Kubota Indonesia
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Accident Record In 2001 2004
TARGET 0 Accident / Year
No Location Kind Of Accident Cause Counter Measure Counter Measure Target
No Location Kind Of Accident Cause Temporary Fix Target
1 2001 A.C.F Line Operator The Eyes Face Of ACF Line's Lathe Machine Operator hit by Chips of FC 250 1. Operator did not use self safety protection. Safety Glasses 2.There Was No Cover Protector of Lathe Machine. 1.Sprinkle Medicine On the eyes of The Operator/First Aid 2.Brought Him to the William Both Hospital. 1.Supplying Disciplining self safety Protection . 2. Cover Protector of Lathe Machine added. End Nov 01
1 Machining Shop Mr. Herry Prasetyo. On.19 Nov 2001 A.C.F Line Operator The Eyes Face Of ACF Line's Lathe Machine Operator hit by Chips of FC 250 1. Operator did not use self safety protection. Safety Glasses 2.There Was No Cover Protector of Lathe Machine. 1.Sprinkle Medicine On the eyes of The Operator/First Aid 2.Brought Him to the William Both Hospital. 1.Supplying Disciplining self safety Protection . 2. Cover Protector of Lathe Machine added. End Nov 01
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No Location Kind Of Accident Cause Counter Measure Counter Measure Target
No Location Kind Of Accident Cause Temporary Fix Target
2 2002 M/C Milling Operator The Eyes Face Of Work Shop Line's Milling Machine Operator hit by Chips of FC 250 1. Operator did not use self safety protection Safety Glasses 2. Opened Cover Protector of Milling Machine. 1.Sprinkle Medicine On the eyes of The Operator/First Aid 2.Brought Him to the William Both Hospital. 1.Supplying Disciplining self safety Protection. 2. Making of Manual Instruction work of Milling Machine With safety Factor as the priority. Middle Feb. 02
2 Work Shop / Prod. Engr Mr. Sudjud On. 1 Feb. 2002 M/C Milling Operator The Eyes Face Of Work Shop Line's Milling Machine Operator hit by Chips of FC 250 1. Operator did not use self safety protection Safety Glasses 2. Opened Cover Protector of Milling Machine. 1.Sprinkle Medicine On the eyes of The Operator/First Aid 2.Brought Him to the William Both Hospital. 1.Supplying Disciplining self safety Protection. 2. Making of Manual Instruction work of Milling Machine With safety Factor as the priority. Middle Feb. 02
3 2002 Line Test Running Operator Operator' s Hand Sprayed out hot Water from the radiator. 1. Unchecked machine condition whether still hot or been chilled. 2. Operator did not use self Safety protection . 1.Smear with medicine balm On His hand /First Aid 2.Brought Him to the William Both Hospital. 1.Supplying Disciplining self safety Protection. 2. Engine Check Training After Running Test Line. 3.Making Of Manual Instruction Work of engine Test After Running Test Line. End Marc 02
3 Assembling Shop Mr. Sri Kuncoro On 21 March. 02 Line Test Running Operator Operator' s Hand Sprayed out hot Water from the radiator. 1. Unchecked machine condition whether still hot or been chilled. 2. Operator did not use self Safety protection . 1.Smear with medicine balm On His hand /First Aid 2.Brought Him to the William Both Hospital. 1.Supplying Disciplining self safety Protection. 2. Engine Check Training After Running Test Line. 3.Making Of Manual Instruction Work of engine Test After Running Test Line. End Marc 02
4 2002 M/C Milling Operator Wounded Hand Operator 1. Operator did not use self safety protection Safety Glove 2. Tightened To tool by hit it. 1.Smear with medicine balm On His hand Covered it by the band aid/First Aid 2. Brought Him to the William Both Hospital. 1.Supplying Disciplining self safety Protection. 2. Making Of Manual Instruction Work . Middle April 04
4 Work Shop / Prod. Engr Mr. Ismiyanto On. 6 April ,02 M/C Milling Operator Wounded Hand Operator 1. Operator did not use self safety protection Safety Glove 2. Tightened To tool by hit it. 1.Smear with medicine balm On His hand Covered it by the band aid/First Aid 2. Brought Him to the William Both Hospital. 1.Supplying Disciplining self safety Protection. 2. Making Of Manual Instruction Work . Middle April 04
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No Location Kind Of Accident Cause Counter Measure Counter Measure Target
No Location Kind Of Accident Cause Temporary Fix Target
5 2002 Crank Case Line Operator The Eyes Face Of Work Shop Line's Milling Machine Operator hit by Chips of FC 250 1. Operator did not use Self Safety Protection. Safety Glasses 2. Opened Cover Protector of Milling Machine. 1.Sprinkle Medicine On the eyes of The Operator/First Aid 2.Brought Him to the William Both Hospital. 1.Supplying Disciplining self safety Protection. 2. Making of Manual Instruction work of Milling Machine With safety Factor as the priority. End Nov. 02
5 Machining Shop Mr. Sulaiman On. 14 Nov. 2002 Crank Case Line Operator The Eyes Face Of Work Shop Line's Milling Machine Operator hit by Chips of FC 250 1. Operator did not use Self Safety Protection. Safety Glasses 2. Opened Cover Protector of Milling Machine. 1.Sprinkle Medicine On the eyes of The Operator/First Aid 2.Brought Him to the William Both Hospital. 1.Supplying Disciplining self safety Protection. 2. Making of Manual Instruction work of Milling Machine With safety Factor as the priority. End Nov. 02
3 2003 Painting Operator Wounded Feet Operator Cause of smokestacks Bracket Profile down fall 1. Operator did not use self safety protection Safety Shoes. 2. Operator Was Not the smokestack specialist 1.Smear with medicine balm On His feet Covered it by the band aid/First Aid 2.Brought Him to the William Both Hospital. 1.Supplying Disciplining self safety Protection. 2. Checking smokestack Training. Middle Dec 03
3 Painting Shop Mr. Catur Danang On. 28 Nov. 03. Painting Operator Wounded Feet Operator Cause of smokestacks Bracket Profile down fall 1. Operator did not use self safety protection Safety Shoes. 2. Operator Was Not the smokestack specialist 1.Smear with medicine balm On His feet Covered it by the band aid/First Aid 2.Brought Him to the William Both Hospital. 1.Supplying Disciplining self safety Protection. 2. Checking smokestack Training. Middle Dec 03
4 2004 Maintenance Operator Wounded Hand Operator While Hydraulic System M/C Leak Test trial, System air Cyl. Un normal 1.Careless operator while MC Leak Test Trial. 2. Jig Design Did not use safety system. 1.Smear with medicine balm On His feet Covered it by the band aid/First Aid. 2.Brought Him to the William Both Hospital. Re Design Jig Drawing. End Nov 04
4 Work Shop / Prod. Engr Mr. Djuwandi On. 25 Nov 04 Maintenance Operator Wounded Hand Operator While Hydraulic System M/C Leak Test trial, System air Cyl. Un normal 1.Careless operator while MC Leak Test Trial. 2. Jig Design Did not use safety system. 1.Smear with medicine balm On His feet Covered it by the band aid/First Aid. 2.Brought Him to the William Both Hospital. Re Design Jig Drawing. End Nov 04
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PT.Kubota Indonesia
System implementation Of Safety Health Of
Work Environment In PT. Kubota Indonesia Start
In 2003.
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Flow Of Safety Health Of Work Environment PT.
Kubota Indonesia
Start
The Organizer Safety Health Of Work Environment
PT. KI \ P2K3L Declare On 2 October 2, 2003
by President Director Kenichi Yamamoto
AUDITOR TEAM K3L
Safety Health Of Work Environment Procedure No.
Procedure KIS 102.0005 Rev. 01
Production Dept. 1. Assembling Shop -
Painting Part Shop - Foundry 2. Machining
Shop 3. R D 4. Production Engineering -
Innovation - Work Shop - Power House 5.
Q.A - Inspection - Sample Test
PPIC Dept 1. Pen.Bar 2. Ware House
Marketing Dept 1. Mechanic Service

Implementation Step P2K3L
Finish
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Flow Of Step Implementation P2K3L
Start
Identify Of Sensitive Location Safety Health
Of Work Environment PT. KI Including Self
Safety Protection, Water Waste Risk Of Fire
Form KIS 104.0017
Self Safety Protection Standardization Form KIS
104.0065
Description Of Accident KIS. 104.0069
Requirement Of Self Safety Protection Every
Month/6 Month / Year Form KIS. 104.0018-Rev 2
Report Of Accident KIS. 104.0067
Request Of Self Safety Protection To HRD Dept /
Purchasing. Dept KIS. 104.0018
Controlling Disciplining Self Safety
Protection. Form KIS 104.0066
Each Dept Dept Production, PPIC, General,
Marketing
Accident Control Daily KIS. 104.0068
Finish
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PT.Kubota Indonesia
Sample Action Of Safety Health Of Work
Environment Implementation At PT. Kubota
Indonesia.
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Identify Of Sensitive Location Safety Health Of
Work Environment( KIS 104.0017 Rev. 04 ) .
No. Location Risk Main Equipment Main Risk Ways to Avoid Risk Required of Safety Health Equipments Risk Of Fire Waste Safety Patrol Period
1 Painting Parts Painting Shop 1.Paint Steam Thinner 2.Hot Location near to Backing Oven 3. Falls down Of Parts/Machine 1.Short winded cause of steam paint. 2. Exhausted 3. Hit the feet 1.Use Mask. - Use Glasses. - Use Gloves. - Use Arm Cover 2.Take a Break 3.Use Safety Shoes 1. Cotton Mask. -Safety Glasses -Cotton Gloves -Arm Cover 2.Safety Shoes. Big Risk. Water Waste Paint. 1 Month
2 Crank Case Line Machining Shop 1.Chip 2.Cutting Oil / Nock Rust 3. Washing Liquid 4.Falls Down/ Hot Parts 1. Short winded cause of ash Chip/ Cutting Oil Steam 2.Eyes irritation 3.Skin irritation. 4.Wounded feet hands 1.Use Cotton Mask 2.Use Safety Glasses. 3. Use Leather Gloves 4. Use Safety Shoes Cotton Gloves(in Dry milling process) -Cotton Mask -Safety Glasses -Leather Gloves -Safety Shoes Cotton Gloves -Chip/Gram -Waste Oils -Waste WaterLeak Test -Plastic 1 Month
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PROTECTOR SAFETY CHECK SHEET PROTECTOR SAFETY CHECK SHEET PROTECTOR SAFETY CHECK SHEET PROTECTOR SAFETY CHECK SHEET PROTECTOR SAFETY CHECK SHEET PROTECTOR SAFETY CHECK SHEET PROTECTOR SAFETY CHECK SHEET PROTECTOR SAFETY CHECK SHEET PROTECTOR SAFETY CHECK SHEET PROTECTOR SAFETY CHECK SHEET PROTECTOR SAFETY CHECK SHEET PROTECTOR SAFETY CHECK SHEET
DEPARTEMENT DEPARTEMENT NUMBER OF EMPLOYEE NUMBER OF EMPLOYEE NUMBER OF EMPLOYEE NUMBER OF EMPLOYEE NUMBER OF EMPLOYEE
DIVISION DIVISION MONTH MONTH MONTH MONTH MONTH
SECTION SECTION YEAR YEAR YEAR YEAR YEAR
NO NAME SELF SAFETY PROTECTOR A.P.D NAME SELF SAFETY PROTECTOR A.P.D REQUIREMENT AVAILABLE CONDITION CONDITION CONDITION CONDITION SHORTAGE SHORTAGE REMARKS
NO NAME SELF SAFETY PROTECTOR A.P.D NAME SELF SAFETY PROTECTOR A.P.D REQUIREMENT AVAILABLE BROKEN BROKEN ADDITIONAL ADDITIONAL SHORTAGE SHORTAGE REMARKS
1 Eye Protector Eye Protector Eye Protector Eye Protector Eye Protector Eye Protector Eye Protector Eye Protector Eye Protector Eye Protector Eye Protector
1 a. Ash White Glasses Protector a. Ash White Glasses Protector
1 b. Welding Glasses Protector / Face Mask b. Welding Glasses Protector / Face Mask
2 Hand Protector Hand Protector Hand Protector Hand Protector Hand Protector Hand Protector Hand Protector Hand Protector Hand Protector Hand Protector Hand Protector
2 a. Cotton Gloves a. Cotton Gloves
2 b. Synthetic b. Synthetic
2 C. Rubber Glove C. Rubber Glove
3 Hearing Protector Hearing Protector Hearing Protector Hearing Protector Hearing Protector Hearing Protector Hearing Protector Hearing Protector Hearing Protector Hearing Protector Hearing Protector
3 a. Ear Plug a. Ear Plug
3 b. Ear Mulf b. Ear Mulf
4 Respiratory Protector Respiratory Protector Respiratory Protector Respiratory Protector Respiratory Protector Respiratory Protector Respiratory Protector Respiratory Protector Respiratory Protector Respiratory Protector Respiratory Protector
4 a.Cotton Mask a.Cotton Mask
4 b. Masker With Filter b. Masker With Filter
5 Body Protector Body Protector Body Protector Body Protector Body Protector Body Protector Body Protector Body Protector Body Protector Body Protector Body Protector
5 a. Protector Shoes a. Protector Shoes
5 b. Booth b. Booth
5 C. Chest Protector C. Chest Protector
5 D. Arm Protector D. Arm Protector
5 E. Safety Helmet E. Safety Helmet
5 F. Face Protector F. Face Protector
KIS 104.0018 Rev 02
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STANDARDIZATION OF SELF SAFETY PROTECTOR IN PAITING PART SHOP STANDARDIZATION OF SELF SAFETY PROTECTOR IN PAITING PART SHOP STANDARDIZATION OF SELF SAFETY PROTECTOR IN PAITING PART SHOP
LINE PAINTING Safety Hat
Ear Plug
Safety Glasses
Mask
ID Card
Cover Arm Protector
Uniform T-Shirt
Cotton Glove
Chest Cover Protection
Jeans
Safety Shoes
KIS 104.0065
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ACCIDENT CONTROL
SECT. Work Shop / Prod. Engineering
MONTH November 2004



1
2
3
5
6
4



9
7
8
10
11
12
13
15
17
18
14
16
20
19
23
21
26
22
27
24
25
28
29
30
31
1,2,3 Etc Date Note Holiday 1,2,3 Etc Date Note Holiday
No Accident No Accident, Or Very Small Accident / scratch , Which has no impact to work activity .
Small Accident Operators Physical /Equipment, Which has impact to work activity no more than 2 days .
Big Accident Death or physical defect and caused stop process more than 3 days
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Safety Health Of Work Environment Auditor Team
At PT. Kubota Indonesia
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AUDITOR TRAINING OF SAFETY HEALTH / K3L By
President Director PT. Kubota Indonesia Mr. Koji
Tani
Meaning

Work accident is same thing happens cause stop
process .
How to Avoid work Accident
1.Use Standardization Self Safety Protector /
APD. 2.Use Manual Instruction.
Stop process is the effect of
1.Worker Accident. 2.Broken Equipment of machine.
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SCHEDULE PATROL SAFETY HEALTH / K3L 5 S
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Controlling Disciplining Self Safety Protection 5 S Controlling Disciplining Self Safety Protection 5 S Controlling Disciplining Self Safety Protection 5 S Controlling Disciplining Self Safety Protection 5 S Controlling Disciplining Self Safety Protection 5 S Controlling Disciplining Self Safety Protection 5 S Controlling Disciplining Self Safety Protection 5 S Controlling Disciplining Self Safety Protection 5 S
Date / Month / Year AUDIT 26 - 11 - 2004 Sect Assembling Shop Date / Month / Year AUDIT 26 - 11 - 2004 Sect Assembling Shop Date / Month / Year AUDIT 26 - 11 - 2004 Sect Assembling Shop Date / Month / Year AUDIT 26 - 11 - 2004 Sect Assembling Shop Date / Month / Year AUDIT 26 - 11 - 2004 Sect Assembling Shop Date / Month / Year AUDIT 26 - 11 - 2004 Sect Assembling Shop Date / Month / Year AUDIT 26 - 11 - 2004 Sect Assembling Shop Date / Month / Year AUDIT 26 - 11 - 2004 Sect Assembling Shop
No Area Code Compatibility Counter Measure PIC Target Remarks
1 P. 2 Crank Shaft A Operator did not use Safety Glasses First Warning to the operator to the Sect. Manager of Assy Shop. Mr. Bunandar 26/11/04
2 Sub Assy Piston F Wet Floor location under Box Heater Work location cleaning by operator Mr. Bunandar 26/11/04
3 P. 10 Painting F no Chemical Identify Making of Chemical identify Dangerous Effect Mr. Bunandar 30/11/04
4 P. 11 Final Line F Box of Self Safety Protector full of tools. Making of Tool Box Mr. Bunandar 10/12/04
5 P.12 Final Line F No First Aid box Make Order to Purchasing sect Mr. Bunandar 26/11/04
6 P. 13 Final Line F Danger Electricity Installation to the operator Make order to Repairing electricity installation to the maintenance Sect. Mr. Bunandar 29/12/04
KIS 104.0066
No COMPATIBILITY
A APD PPPK Un standardization Self Safety Protection No First Aid Box
B PETUNJUK No Self Safety Guide / APD Dangerous Area, Etc
C CARA KERJA Un safety Machine / Equipment Operation, Etc.
D APAR Un Suitable Fire Tool Condition, Etc.
E SARANA KERJA Un safety Machine, Un standard Equipment , Fork Lift, Etc
F LINGKUNGAN KERJA Wet Floor / Rough / Dusty, Smoke, Hot, Roof Leaks, Etc.
G LAIN LAIN Smoking on The Forbidden Area, Etc
PATROL TEAM 1. Mr Danang Rismawan 2. Mr. Tradju Trisno 3. . 4. ..
Sign Of PIC ( Bunandar )
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REPORT CONDITION BEFORE AFTER AUDIT K3L 5 S
SAMPLE
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REPORT CONDITION BEFORE AFTER AUDIT K3L 5 S
SAMPLE
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REPORT CONDITION BEFORE AFTER AUDIT K3L 5 S
SAMPLE
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PLAN IMPROVEMENT AT 2005
IDEA IMPROVE PLAN IDEA IMPROVE PLAN CAUSE
1 Theme determination every two months Sample 1. January Feb 2005 about Electric Audit its installation. 2. March April 2005 about Safety Machine 3. May June about Equipment. 4. July August about Safety Tools. 5. Etc There are a lot of item about Safety Health.
2 Special Meeting about Safety Health once a month with Auditor Auditee Chief of area to discuss Counter Measure. Careless Un disciplining of the operator to the result of audit.
3 Audited Location Additional from 12 in 2004 to 24 in 2005. There are a lot of compatibility of Safety Health.
4 Standardization safety tool identify suitable to the environment condition. Un suitable Safety Health Tools to the actual Environment.