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1
Welcome. Conference will begin shortly.
TRM001-01-Sigma2BOM-WEB
version 1.00
How to select and develop Yaskawa Servo System
BOMs
Sigma II
Part One
2
How to select Yaskawa Servo System BOMs
Who
Channel members
What
1) Review Sigma II System How to select motor
/ amp combination
2) Complete BOM including cables and
peripheral devices
Including selection of these items for the DDM
Sigma Trac. Application Module Motion
Controller selection is a separate presentation
Part Two
3) Generate Quotes
How
Overview of the product line using the Product
Catalog Supplements and the PL1005.7 price list.
Measurement Text
You will E-mail training answers to the quiz!
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Step 1 overview - Size Servo Cont.
Order Print copy G-MI99001E literature_at_yaskawa.c
om
Order Product CD YEA CD-MTN-1
literature_at_yaskawa.com
PL1005.X price list (Microsoft Excel file)
Download from the web Yaskawa.com
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Step 1- Size Servo -Quick Product Review
Small Capacity
30W-1500W
3000/5000 rpm
100VAC input up to 400W output (using SGDH-04FE)
SGMAH (IP55)
SGMPH (IP67)
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Step 1- Size Servo -Quick Product Review
Medium Capacity
450W-15kW 200/400VAC IP67
SGMGH 1500/3000 rpm
SGMSH 3000/5000 rpm
SGMUH (400VAC) only 6000 rpm
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Step 1- Size Servo -Quick Product Review
Large Capacity
22kW-55kW 2000 rpm max 400VAC only
SGMBH 1500/2000 rpm
Every motor has one matched amplifier to achieve
published performance specs.
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Step 1- Size Servo -Quick Product Review
What about MISMATCHED motor and drive
combinations within the same voltage class?
Possible to over or under size motor or amp 1
up or down rule without qualification
2 up or down possible in some cases with
qualification
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Step 1- Size Servo -Quick Product Review
Direct Drive Motor DDM SGMCS
Up to 3kW with 200 Nm of rated torque 150 / 200
rated rpm - 500 rpm max 100/200VAC only SGDH
only (no Legend amplifier!)
Rotary table motor- cuts across many
industries (replacing mechanical indexers, e.g,
CAMCO)
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Step 1- Size Servo -Quick Product Review
Sigma Trac Integrated Linear Motor Solution
NOW with 400V option STF090120
Up to 400 N of continuous force output 5m/s up
to 5g Loads up to 500 lbs travel lengths up to
2.1 meters System repeatability of /- 1
micron MULTI-AXIS SOLUTIONS ARE POSSIBLE
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Step 1- Size Servo -Quick Product Review
Linear Motor Solution Components Iron Core
Coreless
Over 2000 N of continuous force output from a
single coil Newall and SIKO feedback brands have
been tested with sucess 3rd Party
amplifiers can drive Yaskawa Linear motors
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Step 1- Size Servo -Quick Product Review
Gearmotors Available
Using Alpha LP gear heads
2-3 week lead time if it is standard product
SGMPH and SGMGH motors only
Other Alpha products can be incorporated with a
customer design review process contact Product
Engineering.
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Step 2 Complete BOM - Catalog Tour
Lets examine the general layout of the Sigma II
catalog with some screen shots.
Each motor has its own self contained section
from which you can select every component you
will need for a motor amp system (no
controller).
Published performance specs. are based on the
matched amp.
Motor dimensions are readily available in each of
these sections.
Detailed amplifier specs. (including drawings)
are in their own SGDH section at the back of
the catalog.
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Step 2 Complete BOM - Catalog Tour
Very first page of catalog
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Step 2 Complete BOM - Catalog Tour
Page 4
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Step 2 Complete BOM - Catalog Tour
Page 3
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Step 2 Complete BOM - Catalog Tour
Top of Page 7
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Step 2 Complete BOM Catalog Tour
X
ITEMS NOT SUPPLIED BY YASKAWA
X
ITEMS SUPPLIED BY YASKAWA
X
X
X
Page 6
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Step 2 Complete BOM - Catalog Tour
Bottom of page 7
Page 9
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Step 2 Complete BOM - Catalog Tour
Page 9
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Step 2 Complete BOM Catalog Tour
Top half of page 10
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Step 2 Complete BOM Catalog Tour
0.63 / 0.0166 381
Bottom half of page 10
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Step 2 Complete BOM Catalog Tour
Page 11
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Step 2 Complete BOM Catalog Tour
Top half of Page 12
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Step 2 Complete BOM - Catalog Tour
Bottom half of Page 12
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Step 2 Complete BOM - Catalog Tour
Page 21
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Step 2 Complete BOM Catalog Tour
Page 22
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Step 2 Complete BOM Required Cables
Required Cables (every system needs three
cables)
Power different cables for different size
motors (except SGMAH)
Encoder same cable for entire motor type
I/O three basic options
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Step 2 Complete BOM Required Cables
Yaskawa sells cable assemblies in pre-configured
METER lengths
Power Encoder 3, 5, 10, 15, 20 meters
I/O 0.5, 01, 02, 03 meters
Always have the option to build your own.
.and if you want custom lengths or cables longer
than 20 meters
.build your own is the only way to go.
Yaskawa sells connector kits for all power and
encoder connections to help facilitate custom
cabling.
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Step 2 Complete BOM Required Cables
Lets look at some more screen shots from the
Product Catalog
Supplement to detail cable selection
Begin with page 23
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Step 2 Complete BOM SGMAH cables
Page 23
Power Cable for SGMAH
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Step 2 Complete BOM SGMAH cables
Page 23
Encoder Cable Assembly for SMGAH
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Step 2 Complete BOM SGMAH Cables
Page 23
Raw EncoderCable
Applies to all Sigma II up to 15kW
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Step 2 Complete BOM Required Cables
JUSP-WA50P-D50 ONLY 175 LIST -01 -02 -03

I/O Cable Options
Applies to all Sigma II
Page 23
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Step 2 Complete BOM SGMAH Connector Kits
Connector Kit for all Connections!
Top of Page 26
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Step 2 Complete BOM SGMAH Connector Kits
1CN, 2CN, 3CN, 5CN Amplifier connector common to
all Sigma II
Bottom of Page 26
These are all solder type connections
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Step 2 Complete BOM Peripheral Devices
Peripheral Devices (except for Regen. and DC
reactors) are the same for entire Sigma II family
- 30W to 55kW
Sigma Win Plus
JZSP-WP001
YS-12 Cable
Required to run Sigma Win Plus
Digital Operator
Not required with Sigma II used outside the
panel
Analog Monitor Cable
Monitor speed or torque on external oscilloscope
Absolute Encoder Battery
Optional for systems with absolute encoder
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Step 2 Complete BOM Peripheral Devices
Top of Page 25
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Step 2 Complete BOM Peripheral Devices
Bottom of Page 25
DC reactors are NOT usually required.
What do they do?
Reduce input powers harmonic distortion up to 45
Improve power factor (eliminating nuisance
tripping of the DC bus fuse increase the life
of the DC bus capacitors).
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Step 2 Complete BOM Motor Specifics

• We have just looked at SGMAH motor section and
  the components common to all motor series.

Now we will examine the specifics relative to the
remaining motor series.
Page 39 SGMPH
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Step 2 Complete BOM SGMPH Motor Specifics
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Step 2 Complete BOM SGMPH Motor Specifics
Page 41
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Step 2 Complete BOM SGMPH Motor Specifics
Same for all of Sigma II
Page 42
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Step 2 Complete BOM SGMPH System Specifics
Page 54
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Step 2 Complete BOM SGMGH Motor Specifics
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Step 2 Complete BOM SGMGH Motor Specifics
Page 62
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Step 2 Complete BOM SGMGH Motor Specifics
Page 63
Also used with SGMSH/UH
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Step 2 Complete BOM SGMGH Motor Specifics
Page 64
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Step 2 Complete BOM SGMGH System Specifics

• Page 80

Regen units are required for all amps 6.0 and
above
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Step 2 Complete BOM CE cables Connectors
Page 81
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Step 2 Complete BOM CE cables Connectors
Page 68
Page 81
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Step 2 Complete BOM 400V SGMGH/SH/UH

• Performance specs AND Price are independent of
  voltage rating (when comparing 200V vs 400V
  SGMGH/SGMSH)

400V systems inherently require HALF the current
of a 200V system.and as a result
400V CABLES are a smaller gauge wire and offer a
small cost savings. Peripheral devices like MCCB
and contactors will enjoy similar cost savings.
400V of course also offers lower operating costs.
REGEN and DC reactors do not stay the same when
quoting a 200V vs. 400V system!
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Step 2 Complete BOM 400V SGMGH
Page 133
Every 400V brake motor needs a dedicated cable
for the brake
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Step 2 Complete BOM 400V SGMGH
Page 136
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Step 2 Complete BOM SGMBH LARGE CAP.

• Page 158

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Step 2 Complete BOM SGMBH LARGE CAP.

• Page 160

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Step 2 Complete BOM AMPLIFIER DETAILS
Page 96
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Step 2 Complete BOM REGEN DETAILS
Page 110
Page 109
Page 107
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Step 2 Complete BOM REGEN DETAILS
Page 108
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Step 2 Complete BOM DDM (SGMCS)
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Step 2 Complete BOM DDM (SGMCS)
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Step 2 Complete BOM Sigma Trac
  Sigma Trac Servo System Model Designation  
ST F 35 230 H A C1 B A B A  


F Model
F Iron-core F-Type Motor Coil



ST Sigma Trac Series

B Design Revision
35 Coil Size

C1 Carriage Style







230 Coil Length in mm



 

 
A Amplifier Option
   
Travel
Amplifier Option
Covers
Home sensor
Limit Switches
 
A Sigma Trac Accessories
  Strokes over 2.1 m, consult with Yaskawa
representative      
A Home Sensor Option
Consult with Yaskawa representative              

         
A Limit Switch Option
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Step 2 Complete BOM Sigma Trac
  Sigma Trac Servo System Model Designation  
ST F 35 230 H A C1 B A B A  


F Model
F Iron-core F-Type Motor Coil



ST Sigma Trac Series

B Design Revision
35 Coil Size

C1 Carriage Style







230 Coil Length in mm



 

 
A Amplifier Option
   
Sigma Trac uses the same cables as the SGMAH
rotary motor JZSP-CMM00-XX(A) JZSP-CMP00-XX(A)
 
A Sigma Trac Accessories
  Strokes over 2.1 m, consult with Yaskawa
representative      
A Home Sensor Option
Consult with Yaskawa representative              

         
A Limit Switch Option
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Step 3 Generate Quotes

• OYC (order Yaskawa.com) from the partner log in
  conjunction with the PL100-5.7 price list are the
  two tools you need to create quotes.

Cut and Paste from the price list to make your
quote
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Step 3 Generate Quotes Using PL100-5.7
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Step 3 Generate Quotes Using PL100-5.7
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Step 3 Generate Quotes Using PL100-5.7
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Step 3 Generate Quotes Using PL100-5.7
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Step 3 Generate Quotes Using PL100-5.7
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Step 3 Generate Quotes Using PL100-5.7
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Step 3 Generate Quotes Using PL100-5.7
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Step 3 Generate Quotes Using PL100-5.7
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Step 3 Generate Quotes Using PL100-5.7
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Yaskawa offers online ordering capabilities !!!

• order.yaskawa.com

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Password and log on required. Contact Michelle
Bartelson if you dont have one _at_
michelle_bartelson_at_yaskawa.com or x2214
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Click Order Management once logged in.
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6 different selections are possible on OYC
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Select product category
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Here is an example of the order entry screen
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Helpful tools under important notices tab
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Direct link on top right corner to channel the
website from OYC

• Literature request forms.
• Motion contact information.
• FAQs available for application questions.
• Link to training department.
• All CAD drawings and catalog downloads.
• Cable drawings.
• Policies and procedures.
• Links back to order.yaskawa.com.