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68402: Structural Design of Buildings II

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68402: Structural Design of Buildings II Design of Connections Monther Dwaikat Assistant Professor Department of Building Engineering An-Najah National University – PowerPoint PPT presentation

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Title: 68402: Structural Design of Buildings II


1
68402 Structural Design of Buildings II
Design of Connections
  • Monther Dwaikat
  • Assistant Professor
  • Department of Building Engineering
  • An-Najah National University

2
Bolted Connections
  • Types of Connections
  • Simple Bolted Shear Connections
  • Simple Welded Connections

3
Types of Connections
Simple Connections
Eccentric Connections
Bolted Connections
Welded Connections
Common Bolts
High Strength Bolts
Filet Weld
Slip Critical
Groove Weld
Bearing Type
4
Types of Connections
Simple Connections
Eccentric Connections
Bolted Connections
Welded Connections
Elastic Analysis
Ultimate Analysis
Moment Resisting
Elastic Analysis
Ultimate Analysis
Moment Resisting
5
Simple Bolted Connections
  • There are different types of bolted connections.
    They can be categorized based on the type of
    loading.
  • Tension member connection and splice. It subjects
    the bolts to forces that tend to shear the shank.
  • Beam end simple connection. It subjects the bolts
    to forces that tend to shear the shank.
  • Hanger connection. The hanger connection puts the
    bolts in tension

6
Simple Bolted Connections
P
P
Tension member Connection/ splice
P
P
Beam end Simple shear connection
7
Simple Bolted Connections
P
P
P
Hanger connection (Tension)
Moment resisting connection
8
Simple Bolted Connections
  • The bolts are subjected to shear or tension
    loading.
  • In most bolted connection, the bolts are
    subjected to shear.
  • Bolts can fail in shear or in tension.
  • You can calculate the shear strength or the
    tensile strength of a bolt
  • Simple connection If the line of action of the
    force acting on the connection passes through the
    center of gravity of the connection, then each
    bolt can be assumed to resist an equal share of
    the load.
  • The strength of the simple connection will be
    equal to the sum of the strengths of the
    individual bolts in the connection.

9
Bolt Types Materials
  • A307 - Unfinished (Ordinary or Common) bolts
    low carbon steel A36, Fu 413 MPa,
  • for light structures under static load
  • A325 - High strength bolts, heat-treated medium
    carbon steel, Fu 827 MPa,
  • for structural joints
  • A490 - High strength bolts, Quenched and
    Tempered Alloy steel, Fu 1033 MPa
  • for structural joints
  • A449 - High strength bolts with diameter gt 1 ½,
    anchor bolts, lifting hooks, tie-downs

10
Common Bolts
  • ASTM A307 bolts
  • Common bolts are no longer common for current
    structural design but are still available

11
High Strength Bolts
  • High strength bolts (HSB) are available as ASTM A
    325 and ASTM A490

Courtesy of Kao Wang Screw Co., Ltd.
  • Advantages of HSB over A307 bolts
  • Fewer bolts will be used compared to 307 è
    cheaper connection!
  • Smaller workman force required compared to 307
  • Higher fatigue strength
  • Ease of bolt removal è changing connection

12
High Strength Bolts
  • Snug tight
  • All plies of the connection are in firm contact
    to each other No pretension is used.
  • Easer to install and to inspect
  • Pre-tensioned
  • Bolts are first brought to snug tight status
  • Bolts are then tensioned to 70 of their tensile
    stresses

Courtesy of www.halfpricesurplus.com
  • Bolts are tensioned using direct tension
    indicator, calibrated wrench or other methods
    (see AISC)
  • Slip critical
  • Bolts are pre-tensioned but surfaces shall be
    treated to develop specific friction.
  • The main difference is in design, not
    installation. Load must be limited not to exceed
    friction capacity of the connection (Strength Vs.
    Serviceability!)
  • Necessary when no slip is needed to prevent
    failure due to fatigue in bridges.

13
HSB Bearing Type Connections
  • The shear strength of bolts shall be determined
    as follows

AISC Table J3.2
The table bellow shows the values of fv (MPa) for
different types of bolts
  • If the level of threads is not known, it is
    conservative to assume that the threads are type
    N.

14
Bolted Shear Connections
  • We want to design the bolted shear connections so
    that the factored design strength (?Rn) is
    greater than or equal to the factored load. ? Rn
    ? Pu
  • So, we need to examine the various possible
    failure modes and calculate the corresponding
    design strengths.
  • Possible failure modes are
  • Shear failure of the bolts
  • Failure of member being connected due to fracture
    or yielding or .
  • Edge tearing or fracture of the connected plate
  • Tearing or fracture of the connected plate
    between two bolt holes
  • Excessive bearing deformation at the bolt hole

15
Failure Modes of Bolted Connections
  • Bolt Shearing
  • Tension Fracture
  • Plate Bearing
  • Block Shear

16
Actions on Bolt
  • Shear, bearing, bending

Bearing and single plane Shear
Lap Joint
Bending
Bearing and double plane Shear
Butt Joint
17
Bolted Shear Connections
  • Possible failure modes
  • Failure of bolts single or double shear
  • Failure of connected elements
  • Shear, tension or bending failure of the
    connected elements (e.g. block shear)
  • Bearing failure at bolt location

18
Bolted Shear Connections
  • Shear failure of bolts
  • Average shearing stress in the bolt fv P/A
    P/(?db2/4)
  • P is the load acting on an individual bolt
  • A is the area of the bolt and db is its diameter
  • Strength of the bolt P fv x (?db2/4) where fv
    shear yield stress 0.6Fy
  • Bolts can be in single shear or double shear as
    shown above.
  • When the bolt is in double shear, two
    cross-sections are effective in resisting the
    load. The bolt in double shear will have the
    twice the shear strength of a bolt in single
    shear.

19
Bolted Shear Connections
20
Bolted Shear Connections
  • Failure of connected member
  • We have covered this in detail in this course on
    tension members
  • Member can fail due to tension fracture or
    yielding.
  • Bearing failure of connected/connecting part due
    to bearing from bolt holes
  • Hole is slightly larger than the fastener and the
    fastener is loosely placed in hole
  • Contact between the fastener and the connected
    part over approximately half the circumference of
    the fastener
  • As such the stress will be highest at the radial
    contact point (A). However, the average stress
    can be calculated as the applied force divided by
    the projected area of contact

21
Bolted Shear Connections
  • Average bearing stress fp P/(db t), where P is
    the force applied to the fastener.
  • The bearing stress state can be complicated by
    the presence of nearby bolt or edge. The bolt
    spacing and edge distance will have an effect on
    the bearing strength.
  • Bearing stress effects are independent of the
    bolt type because the bearing stress acts on the
    connected plate not the bolt.
  • A possible failure mode resulting from excessive
    bearing close to the edge of the connected
    element is shear tear-out as shown below. This
    type of shear tear-out can also occur between two
    holes in the direction of the bearing load.
  • Rn 2 x 0.6 Fu Lc t 1.2 Fu Lc t

22
Bolted Shear Connections
  • The bearing strength is independent of the bolt
    material as it is failure in the connected metal
  • The other possible common failure is shear end
    failure known as shear tear-out at the
    connection end

Shear limitation
Bearing limitation
23
Bolted Shear Connections
24
Bolted Shear Connections
25
Spacing and Edge-distance requirements
  • The AISC code gives guidance for edge distance
    and spacing to avoid tear out shear

AISC Table J3.4
NOTE The actual hole diameter is 1.6 mm bigger
than the bolt, we use another 1.6 mm for
tolerance when we calculate net area. Here use
1.6 mm only not 3.2
  • Bolt spacing is a function of the bolt diameter
  • Common we assume
  • The AISC minimum spacing is

26
Bolt Spacings Edge Distances
  • Bolt Spacings
  • - Painted members or members not subject to
    corrosion
  • 2 2/3d Bolt
    Spacings 24t or 305 mm
  • (LRFD J3.3) (LRFD
    J3.5)
  • - Unpainted members subject to corrosion
  • 3d Bolt
    Spacings 14t or 178 mm
  • Edge Distance
  • Values in Table J3.4M Edge Distance 12t or
    152 mm
  • (LRFD J3.4) (LRFD J3.5)
  • d - bolt diameter
  • t - thickness of thinner plate

27
Bolted Shear Connections
  • To prevent excessive deformation of the hole, an
    upper limit is placed on the bearing load. This
    upper limit is proportional to the fracture
    stress times the projected bearing area
  • Rn C x Fu x bearing area C Fu db t
  • If deformation is not a concern then C 3, If
    deformation is a concern then C 2.4
  • C 2.4 corresponds to a deformation of 6.3 mm.
  • Finally, the equation for the bearing strength of
    a single bolts is ?Rn
  • where, ? 0.75 and Rn 1.2 Lc t Fu lt 2.4 db t
    Fu
  • Lc is the clear distance in the load direction,
    from the edge of the bolt hole to the edge of the
    adjacent hole or to the edge of the material

28
Bolted Shear Connections
  • This relationship can be simplified as follows
  • The upper limit will become effective when 1.2
    Lc t Fu gt 2.4 db t Fu
  • i.e., the upper limit will become effective when
    Lc gt 2 db
  • If Lc lt 2 db, Rn 1.2 Lc t Fu
  • If Lc gt 2 db, Rn 2.4 db t Fu
  • Fu - specified tensile strength of the connected
    material
  • Lc - clear distance, in the direction of the
    force, between the edge of the hole and the edge
    of the adjacent hole or edge of the material.
  • t - thickness of connected material

29
Important Notes
Lc Clear distance
30
Design Provisions for Bolted Shear Connections
  • In a simple connection, all bolts share the load
    equally.

31
Design Provisions for Bolted Shear Connections
  • In a bolted shear connection, the bolts are
    subjected to shear and the connecting/connected
    plates are subjected to bearing stresses.

32
Design Provisions for Bolted Shear Connections
  • The shear strength of all bolts shear strength
    of one bolt x number of bolts
  • The bearing strength of the connecting /
    connected plates can be calculated using
    equations given by AISC specifications.
  • The tension strength of the connecting /
    connected plates can be calculated as discussed
    in tension members.

33
AISC Design Provisions
  • Chapter J of the AISC Specifications focuses on
    connections.
  • Section J3 focuses on bolts and threaded parts
  • AISC Specification J3.3 indicates that the
    minimum distance (s) between the centers of bolt
    holes is 2.67. A distance of 3db is preferred.
  • AISC Specification J3.4 indicates that the
    minimum edge distance (Le) from the center of the
    bolt to the edge of the connected part is given
    in Table J3.4. Table J3.4 specifies minimum edge
    distances for sheared edges, edges of rolled
    shapes, and gas cut edges.

34
AISC Design Provisions
  • AISC Specification indicates that the maximum
    edge distance for bolt holes is 12 times the
    thickness of the connected part (but not more
    than 152 mm). The maximum spacing for bolt holes
    is 24 times the thickness of the thinner part
    (but not more than 305 mm).
  • Specification J3.6 indicates that the design
    tension or shear strength of bolts is ?FnAb
  • ? 0.75
  • Table J3.2, gives the values of Fn
  • Ab is the unthreaded area of bolt.
  • In Table J3.2, there are different types of bolts
    A325 and A490.

35
AISC Design Provisions
  • The shear strength of the bolts depends on
    whether threads are included or excluded from the
    shear planes. If threads are included in the
    shear planes then the strength is lower.
  • We will always assume that threads are included
    in the shear plane, therefore less strength to be
    conservative.
  • We will look at specifications J3.7 J3.9 later.
  • AISC Specification J3.10 indicates the bearing
    strength of plates at bolt holes.
  • The design bearing strength at bolt holes is ?Rn
  • Rn 1.2 Lc t Fu 2.4 db t Fu -
    deformation at the bolt holes is a design
    consideration

36
Common bolt terminologies
  • A325-SC slip-critical A325 bolts
  • A325-N snug-tight or bearing A325 bolts with
    thread included in the shear planes.
  • A325-X - snug-tight or bearing A325 bolts with
    thread excluded in the shear planes.
  • Gage center-to-center distance of bolts in
    direction perpendicular to
  • members axis
  • Pitch ...parallel to members axis
  • Edge Distance Distance from
  • center of bolt to adjacent
  • edge of a member

p
37
Ex. 6.1 - Design Strength
  • Calculate and check the design strength of the
    simple connection shown below. Is the connection
    adequate for carrying the factored load of 300
    kN.

10 mm
120x15 mm
30 mm
60 mm
63 k
300 kN
30 mm
20 mm A325-N bolts
30 mm
60 mm
30 mm
38
Ex. 6.1 - Design Strength
  • Step I. Shear strength of bolts
  • The design shear strength of one bolt in shear
    ?Fn Ab 0.75 x 330 x p x 202/4000 77.8 kN
  • ? Fn Ab 77.8 kN per bolt (See Table J3.2)
  • Shear strength of connection 4 x 77.8 311.2
    kN

39
Ex. 6.1 - Design Strength
  • Step II. Minimum edge distance and spacing
    requirements
  • See Table J3.4M, minimum edge distance 26 mm
    for rolled edges of plates
  • The given edge distances (30 mm) gt 26 mm.
    Therefore, minimum edge distance requirements are
    satisfied.
  • Minimum spacing 2.67 db 2.67 x 20 53.4 mm.
  • (AISC Specifications J3.3)
  • Preferred spacing 3.0 db 3.0 x 20 60 mm.
  • The given spacing (60 mm) 60 mm. Therefore,
    spacing requirements are satisfied.

40
Ex. 6.1 - Design Strength
  • Step III. Bearing strength at bolt holes.
  • Bearing strength at bolt holes in connected part
    (120x15 mm plate)
  • At edges, Lc 30 hole diameter/2 30 (20
    1.6)/2 19.2
  • ?Rn 0.75 x (1.2 Lc t Fu) 0.75 x (1.2 x19.2
    x15x400)/1000 103.7 kN
  • But, ?Rn 0.75 (2.4 db t Fu) 0.75 x (2.4 x
    20x15x400)/1000 216 kN
  • Therefore, ?Rn 103.7 kN at edge holes.
  • At other holes, s 60 mm, Lc 60 (20 1.6)
    38.4 mm.
  • ?Rn 0.75 x (1.2 Lc t Fu) 0.75x(1.2 x 38.4 x15
    x400)/1000 207.4 kN
  • But, ?Rn 0.75 (2.4 db t Fu) 216 kN. Therefore
    ?Rn 207.4 kN

41
Ex. 6.1 - Design Strength
  • Therefore, ?Rn 216 kN at other holes
  • Therefore, bearing strength at holes 2 x 103.7
    2 x 207.4 622.2 kN
  • Bearing strength at bolt holes in gusset plate
    (10 mm plate)
  • At edges, Lc 30 hole diameter/2 30 (20
    1.6)/2 19.2 mm.
  • ?Rn 0.75 x (1.2 Lc t Fu) 0.75 x (1.2 x 19.2 x
    10 x 400)/1000 69.1 kN
  • But, ?Rn 0.75 (2.4 db t Fu) 0.75 x (2.4 x 20
    x 10 x 400)/1000 144 kN.
  • Therefore, ?Rn 69.1 kN at edge holes.

42
Ex. 6.1 - Design Strength
  • At other holes, s 60 mm, Lc 60 (20 1.6)
    38.4 mm.
  • ?Rn 0.75 x (1.2 Lc t Fu) 0.75 x (1.2 x 38.4 x
    10x 400)/1000 138.2 kN
  • But, ?Rn 0.75 (2.4 db t Fu) 144 kN
  • Therefore, ?Rn 138.2 kN at other holes
  • Therefore, bearing strength at holes 2 x 69.1
    2 x 138.2 414.6 kN
  • Bearing strength of the connection is the smaller
    of the bearing strengths 414.6 kN

43
Ex. 6.1 - Design Strength
Connection Strength
Shear strength 311.2
Bearing strength (plate) 622.2 kN
Bearing strength (gusset) 414.6 kN
Connection strength (fRn) gt applied factored
loads (gQ). 311.2 gt 300 Therefore ok.
  • Only connections is designed here
  • Need to design tension member and gusset plate

44
Simple Welded Connections
  • Structural welding is a process by which the
    parts that are to be connected are heated and
    fused, with supplementary molten metal at the
    joint.
  • A relatively small depth of material will become
    molten, and upon cooling, the structural steel
    and weld metal will act as one continuous part
    where they are joined.

P
P
P
P
45
Introductory Concepts
Welding Process Fillet Weld
46
Introductory Concepts
  • The additional metal is deposited from a special
    electrode, which is part of the electric circuit
    that includes the connected part.
  • In the shielded metal arc welding (SMAW) process,
    current arcs across a gap between the electrode
    and the base metal, heating the connected parts
    and depositing part of the electrode into the
    molten base metal.
  • A special coating on the electrode vaporizes and
    forms a protective gaseous shield, preventing the
    molten weld metal from oxidizing before it
    solidifies.
  • The electrode is moved across the joint, and a
    weld bead is deposited, its size depending on the
    rate of travel of the electrode.

47
Introductory Concepts
  • As the weld cools, impurities rise to the
    surface, forming a coating called slag that must
    be removed before the member is painted or
    another pass is made with the electrode.
  • Shielded metal arc welding is usually done
    manually and is the process universally used for
    field welds.
  • For shop welding, an automatic or semi automatic
    process is usually used. Foremost among these is
    the submerged arc welding (SAW),
  • In this process, the end of the electrode and the
    arc are submerged in a granular flux that melts
    and forms a gaseous shield. There is more
    penetration into the base metal than with
    shielded metal arc welding, and higher strength
    results.

48
Introductory Concepts
  • Other commonly used processes for shop welding
    are gas shielded metal arc, flux cored arc, and
    electro-slag welding.
  • Quality control of welded connections is
    particularly difficult, because defects below the
    surface, or even minor flaws at the surface, will
    escape visual detection. Welders must be properly
    certified, and for critical work, special
    inspection techniques such as radiography or
    ultrasonic testing must be used.

49
Introductory Concepts
  • The two most common types of welds are the fillet
    weld and the groove weld. Fillet weld examples
    lap joint fillet welds placed in the corner
    formed by two plates
  • Tee joint fillet welds placed at the
    intersection of two plates.
  • Groove welds deposited in a gap or groove
    between two parts to be connected
  • e.g., butt, tee, and corner joints with beveled
    (prepared) edges
  • Partial penetration groove welds can be made from
    one or both sides with or without edge
    preparation.

50
Welded Connections
  • Classification of welds
  • According to type of weld
  • According to weld position
  • According to type of joint
  • Butt, lap, tee, edge or corner
  • According to the weld process
  • SMAW, SAW

Groove weld
Fillet weld
Flat, Horizontal, vertical or overhead weld
51
Introductory Concepts
52
Weld Limit States
  • The only limit state of the weld metal in a
    connection is that of fracture
  • Yielding is not a factor since any deformation
    that might take place will occur over such a
    short distance that it will not influence the
    performance of the structure

53
Design of Welded Connections
  • Fillet welds are most common and used in all
    structures.
  • Weld sizes are specified in 1 mm increments
  • A fillet weld can be loaded in any direction in
    shear, compression, or tension. However, it
    always fails in shear.
  • The shear failure of the fillet weld occurs along
    a plane through the throat of the weld, as shown
    in the Figure below.

54
Design of Welded Connections
hypotenuse
root
L length of the weld a size of the weld
55
Design of Welded Connections
  • Shear stress in fillet weld of length L subjected
    to load P
  • fv If the ultimate shear
    strength of the weld fw
  • Rn
  • ?Rn i.e., ? factor 0.75
  • fw shear strength of the weld metal is a
    function of the electrode used in the SMAW
    process.
  • The tensile strength of the weld electrode can be
    413, 482, 551, 620, 688, 758, or 827 MPa.
  • The corresponding electrodes are specified using
    the nomenclature E60XX, E70XX, E80XX, and so on.
    This is the standard terminology for weld
    electrodes.

56
Design of Welded Connections
  • The two digits "XX" denote the type of coating.
  • The strength of the electrode should match the
    strength of the base metal.
  • If yield stress (?y) of the base metal is ? 413 -
    448 MPa, use E70XX electrode.
  • If yield stress (?y) of the base metal is ? 413 -
    448 MPa, use E80XX electrode.
  • E70XX is the most popular electrode used for
    fillet welds made by the SMAW method.

E electrode 70 tensile strength of electrode
(ksi) 482 MPa XX type of coating
57
Fillet Weld
  • Stronger in tension and compression than in shear
  • Fillet weld designations
  • 12 mm SMAW E70XX fillet weld with equal leg
    size of 12 mm, formed using Shielded Metal Arc
    Welding Process, with filler metal electrodes
    having a minimum weld tensile strength of 70 ksi.
  • 9 mm-by-12 mm SAW E110XX fillet weld with
    unequal leg sizes, formed by using Submerged Arc
    Metal process, with filler metal electrodes
    having a minimum weld tensile strength of 758 MPa.

Unequal leg fillet weld
58
Fillet Weld Strength
  • Stress in fillet weld factored load/eff. throat
    area
  • Limit state of Fillet Weld is shear fracture
    through the throat, regardless of how it is
    loaded
  • Design Strength
  • For equal leg fillet weld

59
Design of Welded Connections
  • Table J2.5 in the AISC Specifications gives the
    weld design strength
  • fw 0.60 FEXX
  • For E70XX, ?fw 0.75 x 0.60 x 482 217 MPa
  • Additionally, the shear strength of the base
    metal must also be considered
  • ?Rn 0.9 x 0.6 Fy x area of base metal subjected
    to shear
  • where, Fy is the yield strength of the base metal.

60
Design of Welded Connections
  • For example
  • Strength of weld in shear 0.75 x 0.707 x a x
    Lw x fw
  • In weld design problems it is advantageous to
    work with strength per unit length of the weld or
    base metal.

61
Limitations on Weld Dimensions
  • Minimum size (amin)
  • Function of the thickness of the thinnest
    connected plate
  • Given in Table J2.4 in the AISC specifications
  • Maximum size (amax)
  • function of the thickness of the thinnest
    connected plate
  • for plates with thickness ? 6 mm, amax 6 mm.
  • for plates with thickness ? 6 mm, amax t 2
    mm.
  • Minimum length (Lw)
  • Length (Lw) ? 4 a otherwise, aeff Lw / 4 a
    weld size
  • Read J2.2 b page 16.1-95
  • Intermittent fillet welds Lw-min 4 a and 38
    mm.

62
Limitations on Weld Size AISC Specifications
J2.2b Page 16.1-95
  • The minimum length of fillet weld may not be less
    than 4 x the weld leg size. If it is, the
    effective weld size must be reduced to ¼ of the
    weld length
  • The maximum size of a fillet weld along edges of
    material less than 6 mm thick equals the material
    thickness. For material thicker than 6 mm, the
    maximum size may not exceed the material
    thickness less 2 mm. (to prevent melting of base
    material)
  • The minimum weld size of fillet welds and minimum
    effective throat thickness for partial-penetration
    groove welds are given in LRFD Tables J2.4 and
    J2.3 based on the thickness of the base materials
    (to ensure fusion and minimize distortion)
  • Minimum end return of fillet weld ? 2 x weld size

63
Limitations on Weld Dimensions
  • Maximum effective length - read AISC J2.2b
  • If weld length Lw lt 100 a, then effective weld
    length (Lw-eff) Lw
  • If Lw lt 300 a, then effective weld length
    (Lw-eff) Lw (1.2 0.002 Lw/a)
  • If Lw gt 300 a, the effective weld length (Lw-eff)
    0.6 Lw
  • Weld Terminations - read AISC J2.2b
  • Lap joint fillet welds terminate at a distance
    gt a from edge.
  • Weld returns around corners must be gt 2 a

64
Guidelines for Fillet Weld design
  • Two types of fillet welds can be used
  • Shielded Metal Arc Welding (SMAW)
  • Automatic Submerged Arc Welding (SAW)

Shear failure plane
AISC Section J2.2
65
Weld Symbols (American Welding Society AWS)
  • Fillet weld on arrow side. Welds leg size is 10
    mm. Weld size is given to the left of the weld
    symbol. Weld length (200 mm) is given to the
    right of the symbol
  • Fillet weld, 12 mm size and 75 mm long
    intermitten welds 125 on center, on the far side
  • Field fillet welds, 6 mm in size and 200 mm
    long, both sides.
  • Fillet welds on both sides, staggered
    intermitten 10 mm in size, 50 mm long and 150 mm
    on center
  • Weld all around joint
  • Tail used to reference certain specification or
    process

10
200
12
75_at_125
6
200
10
50_at_150
66
Guidelines for Fillet Weld design
  • Fillet weld design can be governed by the smaller
    value of
  • Weld material strength
  • Base Metal Strength


Yield Limit State
AISC Table J2.5
67
Guidelines for Fillet Weld design
  • The weld strength will increase if the force is
    not parallel to the weld

  • Maximum weld size
  • Minimum weld size

AISC Table J2.4
68
Capacity of Fillet Weld
  • The weld strength is a function of the angle q

Strength
w weld size
Angle (q)
69
Ex. 6.2 Design Strength of Welded Connection
  • Determine the design strength of the tension
    member and connection system shown below. The
    tension member is a 100 mm x 10 mm thick
    rectangular bar. It is welded to a 15 mm thick
    gusset plate using E70XX electrode. Consider the
    yielding and fracture of the tension member.
    Consider the shear strength of the weld metal and
    the surrounding base metal.

t 15 mm
a 6 mm
100 mm x 10 mm
125 mm
12 mm
12 mm
125 mm
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Ex. 6.2 Design Strength of Welded Connection
  • Step I. Check for the limitations on the weld
    geometry
  • tmin 10 mm (member)
  • tmax 15 mm (gusset)
  • Therefore, amin 5 mm - AISC Table J2.4
  • amax 10 mm 2 mm 8 mm - AISC J2.2b page
    16.1-95
  • Fillet weld size a 6 mm - Therefore, OK!
  • Lw-min 4 x 6 24 mm and 38 mm - OK.
  • Lw-min for each length of the weld 100 mm
    (transverse distance between welds, see J2.2b)
  • Given length 125 mm, which is gt Lmin.
    Therefore, OK!

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Ex. 6.2 Design Strength of Welded Connection
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Ex. 6.2 Design Strength of Welded Connection
  • Length/weld size 125/6 20.8 - Therefore,
    maximum effective length J2.2 b satisfied.
  • End returns at the edge corner size - minimum 2
    a 12 mm -Therefore, OK!
  • Step II. Design strength of the weld
  • Weld strength ?x 0.707 x a x 0.60 x FEXX x Lw
  • 0.75 x 0.707 x 6 x 0.60 x 482 x
    250/1000
  • 230 kN
  • Step III. Tension strength of the member
  • ?Rn 0.9 x 344 x 100 x 10/1000 310 kN -
    tension yield

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Ex. 6.2 Design Strength of Welded Connection
  • ?Rn 0.75 x Ae x 448 - tension fracture
  • Ae U A
  • Ae Ag 100 x 10 1000 mm
  • Therefore, ?Rn 336 kN
  • The design strength of the member-connection
    system 230 kN. Weld strength governs. The end
    returns at the corners were not included in the
    calculations.
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