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High Power Terminals

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High Power Terminals & Connectors MAK8 & MAK12 Power Terminals Application Range Product Line-Up Product Line-Up Product Outline Available Connectors MAK8 Crimp ... – PowerPoint PPT presentation

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Title: High Power Terminals


1
High Power Terminals Connectors MAK8 MAK12
2
Power Terminals Application Range
3
Product Line-Up
MAK8 Crimp MAK8 Sonic Weld MAK12
Sonic Weld
4
Product Line-Up
Female Terminal Male Terminal
MAK8 Crimp Product currently not available
MAK8 Sonic Weld Product currently not available Can be installed short term
MAK12 Crimp None, product not planned None, product not planned
MAK12 Sonic Weld
5
Product Outline
Terminal Comment
MAK8 Crimp 2.5 16.0mm² Sn and Ag plating For Cu wire only For sealed unsealed applications
MAK8 Sonic Weld Max. 25.0mm² (Cu wire) Max. 27.0mm² (Al wire) Sn and Ag plating For Cu and Ag wire For sealed unsealed applications
MAK12 Sonic Weld Max. 35.0mm² (Cu wire) Max. 42.0mm² (Al wire) Sn and Ag plating For Cu and Ag wire For sealed unsealed applications
6
Available Connectors MAK8 Crimp
MAK8, 2-way connector to EPS (19060)
MAK8, 1-way direct connection to PowerFuse (13679)
MAK8 MAK48, 4-way direct connection to cooling
fan (18943)
MAK8, 2-way direct connection to PowerFuse (13676)
MAK8, 3-way power feed into engine junction
box (19028)
MAK8, 6-way power feed and fuse connection into
junction box (13478)
MAK8, 1-way direct connection to PowerFuse (18610)
7
Available Connectors MAK8 Crimp
MAK8, 2-way connector to EPS (19060)
MAK8, 1-way direct connection to PowerFuse (13679)
MAK8 MAK48, 4-way direct connection to cooling
fan (18943)
MAK8, 2-way direct connection to PowerFuse (13676)
MAK8, 3-way power feed into engine junction
box (19028)
MAK8, 6-way power feed and fuse connection into
junction box (13478)
MAK8, 1-way direct connection to PowerFuse (18610)
8
Available Connectors MAK12 Sonic Weld
MAK12, 1-way 'clip-in connector for sealed
fusebox (17956)
MAK12, 1-way, 90 power supply into central
junction box (13693)
MAK12/MAS12, 1-way inline connection for
EPS (17161/17164)
MAK12, 1-way direct connection to
PowerFuse (17959)
MAK12, 2-way direct connection to EPS (standard
AK interface) (17999)
MAK12/MAS12, 1-way inline to PTC
heater (17968/17973)
MAK12 MAK28, 4-way inline connection for 1kW
cooling fan (17969/17988)
MAK12 MAK28, 5-way, 90 direct connection on
capacitor (17265)
9
Available Connectors MAK12 Sonic Weld
MAK12, 1-way 'clip-in connector for sealed
fusebox (17956)
MAK12, 1-way, 90 power supply into central
junction box (13693)
MAK12/MAS12, 1-way inline connection for
EPS (17161/17164)
MAK12, 1-way direct connection to
PowerFuse (17959)
MAK12, 2-way direct connection to EPS (standard
AK interface) (17999)
MAK12/MAS12, 1-way, 90 and straight inline to
PTC heater (17968/17973)
MAK12 MAK28, 4-way inline connection for 1kW
cooling fan (17969/17988)
MAK12 MAK28, 5-way, 90 straight direct
connection on capacitor (17265)
10
MAK12 Application Example
  • Power supply to central junction box
  • replaced eyelet terminal with direction
    connection
  • elimination of bolt and nut ? weight saving
  • elimination of screwing operation ? process
    improvement
  • elimination of screwing operation ? deletion of
    power tools from assembly line
  • optimised wire routing ? package space
    improvement

11
MAK8 Application Example
Example Pre-Fuse box for passenger vehicle,
mounted direct on battery (in production)
12
Terminal Electrical Performance
all parts with Ag surface finish and maximum
applicable wire size MAK8 Sonic Weld,
preliminary derating, from prototype parts
13
Terminal Performance Summary
  • Outstanding electrical performance and mechanical
    robustness
  • Sonic weld version offers additional harness
    routing flexibility

14
Terminal Drawings MAK8 Crimp
15
Terminal Drawings MAK8 Sonic Weld
16
Terminal Drawings MAK12 Sonic Weld
17
Terminal Drawings MAS12 Sonic Weld
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