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Manufacturers

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Magma Mettcast Limited is engaged in manufacturing and export of engineering goods by the process of Sand Casting (Grey Iron & SG Iron), Aluminium high pressure die ... – PowerPoint PPT presentation

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Title: Manufacturers


1
An ISO/TS 169492009 Certified Company
http//www.magmamettcast.com
Manufacturers Exporters
Sand Cast Machined Components Aluminium High
Pressure Die Cast
2
An Overview
  • Magma Mettcast Limited is engaged in
    manufacturing and export of engineering goods by
    the process of Sand Casting (Grey Iron SG
    Iron), Aluminium high pressure die casting
    machined components to domestic and overseas
    customers.
  • Magma Mettcast Ltd. is bagged with
    ISO/TS-169492009 Quality Certification from TUV.
    Quality is the utmost constituent of our products
    as we consider quality as the integral part of
    our manufacturing process and not as the routine
    of final check.

3
Company Vision Mission
  • Vision
  • A world class engineering company committed to
    enhancing the stake holders value.
  • Mission
  • To be a Global company providing Total Business
    Solutions through Quality Products, Systems
  • Services in the field of Automobile, Railway,
    Electrical, Construction other Potential areas.
  • Our Core values Includes

Integrity Passion
Commitment
Seamlessness Speed
4
Company Establishment
MAGMA METTCAST- Established In Year 2007
Total Area 174246 sq. ft.
Covered Area 97948 sq. ft.
Covered Area includes - Covered Area includes -
Sand Casting Area 48600 sq. ft.
Die Casting Area 13500 sq. ft.
Machining Area 15818 sq. ft.
Storage Area Office Area 10280 sq. ft.
Future Expansion Area 9750 sq. ft.
5
Salient Features
?
Wide range of castings weighing from 100 gms. to
40 Kgs.
?
Ferrous Non-ferrous (Al.) castings.
?
Professional Approach.
?
Raw Material Availability.
?
Fully Equipped Laboratory for Physical
Metallurgical Tests.
?
In House CNC Machining Facility.
?
In House Tool Room.
?
CAD Solid Works, CAM Delcam Flow Simulation
6
Infrastructure
7
Aluminium High Pressure Die Casting
  • 250 TONS PDC MACHINES with auto ladle/auto
    spray facility Make ZITAI.
  • 420 TON PDC MACHINES with auto ladle/auto
    spray facility make ZITAI, HMT BUHLER,
  • SINATEC.
  • Component up to 4 Kg.

8
Ferrous Foundry
  • Dual Track Induction Furnaces Make INDUCTOTHERM
    Capacity 0.5 and1 Ton.
  • Automated Sand Plant Make DISA Capacity 20
    Tons/Hour.
  • Automated Moulding Machines Make DISA Capacity
    700 X 600 mm Box.
  • Shell Core Shooter Make SUSHA FOUNDERS.
  • Hanger Type Shot Blasting Machine Make
    INDABRATOR and DISA .
  • Tumblast Type Shot Blasting Machines Make PATEL
    FURNACE.
  • In House Design Section with Design Tools Like
    DEL CAM, SOLID WORKS AUTO CAD.
  • Modernized Laboratory with Spectrometer, Image
    Analyzer Metallurgical Microscope, Sand Testing
    Facilities.
  • In House Machining Facilities Equipped with VMC
    CNC Machines.

9
Induction Furnaces Make Inductotherm
Induction Furnace in Operation
Lifting Magnet Charger
10
Automated Sand Plant Make DisaCapacity 20 Tons
Per Hour
11
Moulding
Moulding Line
Automated Moulding Machine
Pouring of metal
12
Shot Blasting Machines
Hanger Type Shot Blasting Machine
Disa Shot Blasting machine
13
Machines Shop
  • CNC (Computer Numerical Control) machines make
    ACE,NAKAMURA,DMG,HITACHI SEIKI Nos. 15.
  • VMC (Vertical Machining Center) machines make
    HAAS,ACE,MAKINO,DMG,JYOTI Nos. 13.
  • HMC (Horizontal machining center) machines make
    BRIDGE PORT,DMG Nos. 2.

14
Design Development
Metal Flow Analysis Pro Cast Simulation Software 2011 CAD Solid Works 2009 Uni Graphics UGNX 6.0 CAM Delcam (Powermill 8) Workstation HP XW-4600 Workstation LENOVO MT-M-6243 AUTO CAD
15
Tool Room
VMC Vertical Machining Centers Make ACE,MAKINO, DMG CNC Turning Centers Make DMG, ACE Radial Drill Machine Make BATLIBOI E D M Machine Make ELECTRONICA Surface Grinder Make PRAGA
16
Laboratory and Inspection
Laboratory Equipments
17
Laboratory Inspection Equipments
Spectrometer Make SPECTROMAXX
Image Analyzer Metallurgical Microscope
Brinell Hardness Tester
Universal Testing Machine (UTM)
Sand Testing Equipments
Co-ordinate Measuring machine (CMM)
Sand Testing Equipments
18
Product Development Cycle
19
Customer Complaint Handling
20
Human Resource Management
Regular Training in Progress
Quality Circle Presentation
21
Our Products
22
Aluminium High Pressure Die Casting Components
Wabco Rg2 Top cover
Wabco Rg2 Body
Wabco Treadle
Wabco Flange
Borg warner 610 Body
Sigma holder 60
Sigma Holder 51
Sigma Engine Bracket
23
Sand Casting Components
Tata Shackles
Tata Steering Mounting Bracket
Tata Clutch Housing
Tata Center Bracket
Tata Rear Bracket
Indica Bracket
Tata Ace
Tata Front Bracket
24
Sand Casting Components
Maruti Suzuki Diesel Bracket
Maruti Suzuki Patrol Bracket
Maruti Suzuki Bed Plate
CNH 480 Housing
CNH Hub front wheel
CNH 481 Housing
CNH Manifold (4-Cylinder)
CNH Manifold (3-Cylinder)
25
Sand Casting Components
John Deere Pully Assembly
John Deere Support Fan
Tafe Guide Sleeve
Tafe ADDC
PTL Housing
M M Housing
Agri King Gear Box
ITL Housing
26
Sand Casting Components
Escort Housing Spring Draft Control
Escort Retainer Transmission Output Shaft Bearing
Escort LH Housing
Escort Manifold
Escort Rocker Top Link Sansing Assembly
Escort Manifold
Escort Plate Rocker Top Link sensing Mtg
27
Few Esteemed Customers
28
Magma Mettcast Team
29
Contacts Details
Mr. Gaurav Singal ( Director ) Email
casting_at_magmamettcast.com Magma Mettcast
Ltd. Humbaran Mullanpur Road, Ludhiana, Punjab -
INDIA Tel 0091 161 3071000,3071005 (D), 0091
98140 79222 Fax 0091 161 2871981 Website
www.magmamettcast.com
30
THANK YOU
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