Factory Building Symposium on Lean Production - PowerPoint PPT Presentation

Loading...

PPT – Factory Building Symposium on Lean Production PowerPoint presentation | free to download - id: 469ce5-ZDkzY



Loading


The Adobe Flash plugin is needed to view this content

Get the plugin now

View by Category
About This Presentation
Title:

Factory Building Symposium on Lean Production

Description:

Factory Building Symposium on Lean Production January 29, 2007 Austin, Texas Chelsea Modular Homes Marlboro, NY Kenneth Hutchings, Lean/Safety Manager Leveraging Lean ... – PowerPoint PPT presentation

Number of Views:64
Avg rating:3.0/5.0
Slides: 13
Provided by: car77
Category:

less

Write a Comment
User Comments (0)
Transcript and Presenter's Notes

Title: Factory Building Symposium on Lean Production


1
Factory Building Symposium on Lean Production
  • January 29, 2007Austin, Texas

2
Chelsea Modular HomesMarlboro, NYKenneth
Hutchings,Lean/Safety Manager
  • Leveraging Lean

3
Chelsea Modular Homes
Started 1986
Location Marlboro, NY
Home type Modular
Price point Mid to high-end
Design Extensive customization
Production 3 to 4 floors/day
Market area Northeast US
4
Spackling Problem
  • Value stream mapping identified in framing
  • Initial RPIs met with limited sustainable
    successes
  • Targeted spackling
  • Poor quality at inspection

5
Spackling Causes
  • Lack of cross-departmental coordination and
    cooperation
  • Teams not taking responsibility for work quality
  • Pervasive not my job attitude
  • Process and product issues not addressed

6
RPI process
  • Form RPI team
  • Meet half days for a week
  • Divided time between plant conference room
  • Conclude with presentation to management
  • Team members take responsibility
  • Kenneth Hutchings, lean manager (leader)
  • Santos Laboy, touch-up crew
  • Miguel Lora, sidewalls
  • Randy McGee, mid-line supervisor
  • Bryon Sharoh, yard supervisor
  • Dennis Veseley, spackling group leader

7
Changes
  • Product changes
  • Process changes
  • Equipment improvements
  • New work rules
  • Standardize work
  • Organizational changes

Lean principles The 5 whys, stop and fix,
standardized work
8
Results
  • Defects/rework cut by 85
  • Fewer touch-up workers needed
  • QC spends less time on drywall
  • Results visible to entire plant

9
Highlights
  • No-cost changes
  • Workers understand production as a system
  • Improved morale
  • Lean is forcing Chelsea to confront critical
    issues
  • Lean providing a forum for management to converse
    with workers
  • Lean tapping into worker commitment to the
    company

10
Going forward
  • Regular major RPI events
  • Frequent smaller 5S events

11
Lean Symposium
12
Factory Building Symposium on Lean Production
  • Manufactured Housing Research Alliance
  • Jordan Dentz
  • (212) 496-0900 x13
  • jdentz_at_research-alliance.org
  • www.mhrahome.org
About PowerShow.com