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Nor-Par Industrial Solutions

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Total planning, scheduling and financial calculation. Consolidation plan/result ... Nor-Par a.s. Solutions for Process ... Reduced demurrage & inventory cost ... – PowerPoint PPT presentation

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Title: Nor-Par Industrial Solutions


1
Industrial Solutions from Nor-Par a.s
2
Nor-Par a.s
See AAA credit rating of Nor-Par (p.34)
Solutions for Process Industries
  1. Production and online optimization
    (PLANT2CC/PLANT2CCD with CHEMCAD Steady
    State/Dynamics) click here for presentation
  2. Operator Training Simulator and Production
    optimization(Training Simulator Optimisation
    Suite with CHEMCAD Steady State/Dynamics) click
    here for presentation
  3. Production planning (ProPlan) click here
  4. Production scheduling (ProSched), click here
  5. Engineering Life Cycle Integration (3D
    CAD/I-SKETCH/PIPENET/TRIFLEX) click hereSmart
    Stress Iso click hereTransient Fluid
    Flow/Dynamic Stress Analysis (PIPENET/TRIFLEX)
    click here The full list of engineering
    software, click here
  6. Process Safety (CC-SAFETY NET) click here

3
Nor-Par a.s
See www.norpar.com
Nor-Par a.s operates in Norway, Sweden, Finland,
Denmark, Hungary, Poland, Czech Republic,
Slovakia, Slovenia, Romania, Bulgaria, Croatia,
Former Yugoslavia, Ukraine, Estonia, Lithuania,
Latvia, Russia, Belarus, Germany, Switzerland,
Austria, the Netherlands, Belgium, Spain, Italy,
the United Kingdom as well as for selected
different regions Kuwait, Saudi Arabia and
Morocco
4
Nor-Par Profile
  • Established in 1953 as engineering company with
    headquarters in Oslo, Norway and changing profile
    to software distributor and solutions provider in
    1984
  • Providing products from Ingenious, Chemstations,
    PipingSolutions, Sunrise Systems, Alias Ltd,
    Nor-Par Online and other major industrial
    software houses
  • Providing own solutions and expertise
  • Experienced staff with long-time industrial
    experience and scientific degrees
  • Closely cooperating with partner consulting
    companies to provide services for all industrial
    disciplines
  • See Reference Client List (click the link to open)

5
Planning and Scheduling Softwarefrom Ingenious
Inc
  • ProPlan production planning system
  • ProSched Plant scheduling system
  • ProSched feedstock scheduling system
  • ProSched operations scheduling system
  • ProSched product scheduling system
  • Feed Blend optimizer
  • Product Blend optimizer
  • HPI Crude assay database

6
ProSched Plant Scheduling Software
7
ProSched Uses
  • Reduced demurrage inventory cost
  • Accurate and user-friendly plant scheduling and
    customization
  • Improved feed quality and reduced plant
    unpredictability
  • Better understanding of scheduling operations
  • Optimized scheduling to improve top bottom line
  • Better material movement, transfer storage
  • Daily, Weekly and monthly schedule generation

8
Applications
  • Refinery scheduling optimization
  • Petrochemical and chemical scheduling
  • Dairy plant scheduling
  • Pipeline scheduling optimization
  • Network optimization
  • Gas, LNG and LPG scheduling
  • Oil movement and storage
  • Tank farm management
  • Feedstock, product and operations scheduling

9
Graphical scheduling schematic
10
ProSched features
  • Several modules available which cover feedstock,
    operations, product scheduling and blend
    optimization
  • Low cost and practical scheduling tool
  • Convenient and user-friendly data entry
  • ProSched uses dynamic data entry and reporting
    tools, as well as interactive Gantt charts and an
    advanced graphical user interface all in one
    user-friendly application.
  • The logic incorporates standard rules and
    constraints for obtaining a feasible schedule.

11
Data Integration
  • The user can enter data directly into ProSched
    through the user-friendly data entry form in the
    same application.
  • This data is entered before the schedule is
    generated in ProSched. Data can be changed at any
    time by the user.
  • ProSched is OPC compliant (OLE for Process
    Control) and hence can effectively exchange
    information with any OPC programs such as DCS,
    SCADA, ERP etc.

12
ProSched Integration
13
ProSched Data Entry Form
14
Schedule generation
  • ProSched is designed to produce schedules that
    meet user-specified physical and operational
    constraints.
  • Operational constraints include Min./max. tank
    heels, inventory levels, Min. blender run
    lengths, time for blender setup, tank line-up,
    blending recipe, testing etc.
  • Detailed schedule for each operation is
    generated.
  • Models include built-in algorithms containing
    predetermined rules, logic and infeasibilities.
  • Built-in algorithms are rigorous and incorporate
    real events and scenarios in an operating plant

15
Typical Tank Report
16
Schedule Optimization
  • Schedule is optimized based on the algorithms,
    logic, rules, and constraints in the model
    including factors such as cost, availability,
    quantity, capacity, quality, etc.
  • A report is generated for each operation,
    indicating key variables such as inventory,
    capacity, output/input rate, description, service
    etc.
  • Developed models include tanks, pipelines,
    tankers, ships, berths, blenders, unit operations
    etc. Additional custom models can be easily
    developed.
  • In case of infeasibilities, an error message will
    pop up in the execution log indicating the error.
  • ProSched will indicate the specific area of the
    infeasibility, such as unavailable tank or berth,
    and direct the user to obtain a revised feasible
    schedule.

17
Gantt Charts
  • ProSched graphically displays the final feasible
    schedule. Production run is determined by its
    start date and time, end date and time, time runs
    and throughput.
  • User can modify production runs, properties of
    selected run and any changes will be updated on
    the Gantt chart.
  • Gantt chart uses color coding to illustrate the
    loading and unloading of equipment, testing and
    settling times etc. The dynamic chart
    automatically updates any changes in the
    schedule.
  • Gantt chart display can be obtained for a
    specified time frame, and also allows users to
    zoom in/out for preferred display

18
Gantt Chart Display
19
Gantt Chart Display
20
Competitive Advantages
  • Powerful and easy to use
  • Developed using a customizable and
    state-of-the-art platform
  • Technical expertise and staff for developing
    accurate scheduling solutions
  • Customer friendly pricing
  • Avoids unnecessary interfacing of multiple
    applications
  • Ideal tool for fast and accurate scheduling
  • Excellent customer service and support

21
ProPlan Production Planning Software
22
Applications
  • Accurate Planning on a daily basis as well as
    long term and concept basis
  • Evaluating yields/profitability with alternate
    feedstock
  • Investigate advantages of new, revamped units
  • Feasibility reports and what-if studies
  • Demonstrate impact of proprietary technology
  • Operator, engineer manager training

23
ProPlan features
  • GUI based flowsheeting, user friendly model
    building capabilities
  • Directory tree for easy navigation and
    customization
  • Offer yield data calculations and easily
    modifiable model equations
  • LP Profit Optimizer - maximizes net profit
  • LP blending options, to produce the best slate of
    products
  • Integrated models with crude assay database
  • OPC compliant package easily communicates with
    third party packages, such as ERP, Oracle,
    Microsoft Office and more.

24
ProPlan Schematic
25
Crude assay input Feed Blender
26
Unit Operations Schematic
27
ProPlan Features
  • Overall powerful optimizer for global optimum
  • Report generation for each submodel, pooled
    components, utilities, Internal rate of return,
    Overall profitability, expense and profit charts
    and graphs, summary etc
  • Product and feed blender to optimize feed
    purchase and product sales and overall
    profitability
  • Short learning curve, full developmental
    capability for user to build and modify models
  • Extensive library of process submodels for
    refining, petrochemical and chemical industry

28
Sub-model Equations
29
Product Blender
30
Supply Chain Clients
  • Reliance Industries
  • Shell Brunei Refinery
  • Petronas, Malaysia
  • Kellogg Brown Root
  • MW Kellogg, UK
  • Statoil, Malaysia
  • Fluor Daniel
  • El Paso Corporation
  • Petro China Corporation
  • Jacobs Engineering
  • Veco Engineering
  • BOC Process Systems
  • Indian Inst of Petroleum
  • Indian Inst of Technology
  • Penn State University
  • Kuwait University
  • Larson Toubro
  • Indian Oil Corp
  • Petrom Co Ltd
  • National Center for Upgrading Technology
  • University Institute of Chemical Technology

31
Planning process models
  • Alkylation
  • Coker
  • Crude unit
  • FCC
  • Hydrotreaters (3)
  • Gas blending
  • Hydrocracking (2)
  • Hydrogenation
  • Isomerization
  • LPG synthesis
  • Naphtha Hydrotreater
  • MTBE
  • TAME
  • Reforming
  • LPG recovery
  • Custom petrochemical and chemical process units
  • Solvent Deasphalting
  • Sulfur recovery
  • Visbreaking
  • LPG recovery
  • Solvent Deasphalting
  • Sulfur recovery
  • Utilities generation
  • Gasification
  • Fischer-Tropsch
  • Reformate splitter
  • BTX
  • Xylene column
  • Paraxylene column
  • Ethylene

32
Crude Assay Database
  • Collaboration with HPI Consultants to provide
    their HPI crude assay database
  • Low cost database with over 243 global crude
    assays
  • Directly integrated with ProPlan to allow crude
    blending
  • Choose most cost effective crude blends for
    refinery processing
  • Ideal tool for engineering companies, refiners,
    crude oil traders, and oil gas industry

33
Contact Information
Nor-Par a.s Nordstrandveien 76 N-1164
Oslo Norway Tel 47 22 28 69 00 Fax 47 22 28
69 81 www.norpar.com admin_at_norpar.com
34
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