Integrated approach - PowerPoint PPT Presentation

1 / 40
About This Presentation
Title:

Integrated approach

Description:

North-west European gas pipe line (5 sites) * Picture factory 'Russian world studios ' Saint ... hoses of offices with stylish and durable front face. ... – PowerPoint PPT presentation

Number of Views:176
Avg rating:3.0/5.0
Slides: 41
Provided by: map1
Category:

less

Transcript and Presenter's Notes

Title: Integrated approach


1
  • Integrated approach
  • to construction

2
  • Mater-Profy, LLC works in the field of master
    contracts and sandwich panels manufacturing
    starting since 2003. When establishing, the
    company was oriented to work to the oil and gas
    industry of Russia. Being developed the company
    was engaged into master contracts and extended
    contracts on construction of buildings and
    structures in large cities.
  • The group of companies Master - Profy being
    restructurized in 2007 possesses an optimal
    corporate structure.
  • List of areas of activities of Master - Profy
    Company
  • Master contracts and engineering
  • Production of material complex for
    quick-erection buildings
  • Construction
  • Approval
  • Complex supply
  • Achievements in field of master contracts of
    Master-Profy, LLC
  • North-west European gas pipe line (5 sites)
  • Picture factory "Russian world studios
    Saint-Petersburg (extended contract),
    Saint-Petersburg, Hrulev str.7
  • A row of shopping complexes "Maxi" Vologda (6
    sites)
  • Production buildings of ??? Severstal in
    Cherepovets
  • Trading and warehouse complex of private
    entrepreneur "Sudakov", Cherepovets

3
  • We constitute a trio of the largest
    manufactures of sandwich panels in Northwest
    Federal District by method of in-line assembly
    (by volume yield). Sandwich panels under trade
    mark Mapro are produced on the equipment of
    MIDI Company (Australia).
  • Also we have precision semiautomatic
    plate-bending machine available from LSK Oy
    Company (Finland). The machine is equipped with
    computer that makes possible to produce quality
    moulded members in on-line way.
  • Production achievements of Master-Profy, LLC
  • Hundreds of large-scale entities
  • Complex supply for fuel and energy industry
  • No admonitions since 2003
  • Flexible prices along with stable product
    quality

4
  • List of widely known customers of Mapros
    product
  • Adamant, LLC
  • Adamant-Stroy, LLC
  • Axioma, LLC
  • Baltic engineering company, CJSC
  • VAD, CJSC
  • UES of Russia, RAO
  • Karelstroimehanizatsiya, CJSC
  • Kompakt, CJSC
  • MP Wimp-Engineering, LLC
  • St. Petersburg fuel company, CJSC
  • Severstal, OJSC
  • Sevzapstalkonstruktsiya, LLC
  • Spetsstalkonstruktsiya -26, LLC
  • Stroygazconsalting, LLC
  • Pobeda LSR, OJSC
  • YamalGazInvest, CJSC
  • Energoform, LLC

5
  • Today Master-Profy, LLC is a group of
    companies, rendering its services of master
    contracts and master engineering, manufacturing a
    row of construction materials and is busy with
    complex supply of materials for needs of oil and
    gas industry, rendering service of on-line
    quality mounting of sandwich panel of its own and
    side manufacturing using telescopic loaders with
    vacuum module Merlo Roto 38.16S (Italy).
  • During our working experience we realized a row
    of objects in Vologda, Cherepovets,
    Saint-Petersburg and North regions. Objects
    constructed by Master-Profy Company are
    industrial promises, warehouse complexes, trading
    and entertainment buildings and business centers.
  • The present day we are participating in the
    most ambitious project for the last 5 years that
    is construction of a number of cities for
    oil-industry workers with full infrastructure in
    Noviy Urengoi (Complex supply of materials and
    assembling).
  • Optimal structure of Master-Profy Company makes
    it possible not to slow down the rate of work
    under conditions of starting recession in
    construction. At that time when a number of
    builders are leaving the market we increase the
    quantity of production and construction.
  • We solve construction problems of higher level
    of responsibility and produce construction
    materials of proper quality on contract periods.

6
  • A group of companies Master-Profy realizes the
    following basic types of master contracts
  • Master contracts on construction
  • The company assumes responsibility for
    management, budget and the effect of
    construction.
  • Master contracts on engineering and
    construction
  • The company assumes responsibility for
    designing and approval of the project,
    management, budget and the effect of
    construction.
  • Ratio of works of own construction subdivision
    makes about 40 per cent in master contract
    projects.
  • In its work the master-contract subdivision
    follows the number of principles making possible
    to obtain the required working results
  •  

7
  • Corporate culture
  • Trained technical staff, state-of-the-art
    equipment serves the purpose. The activity was
    organized rhythmically without rush jobs and down
    times, working mode is provided on the site round
    the clock. Construction and installation works
    are carried out in full accordance with the
    project and standard Site arrangement
    corresponds to project of construction
    organization works correspond to requirements of
    RF SNiP and are effected in accordance with
    process charts. Incoming inspection of delivered
    materials and structures is conducted strictly.
  • Own laboratory is functioning. Subject
    Certificate, traffic diagram, operating set of
    documents are always available. Individual
    protective equipment and labor saving tools are
    in full set. Safety organization issues for
    health and life of people are under proper
    control. Generally the site looks good clean,
    neat, household facilities are organized as well
    as video monitoring, logotypes are lightened,
    number of workers is optimal, workers look
    orderly, and access to the enterprise is
    controlled by pass entry system.
  • Result Quality corresponds to the requirements.

8
  • Look-ahead approach
  • We predict our clients' needs step in project
    at the very early phase, study potential issues
    beforehand and solve current situations at the
    construction site in near real-time, since we
    enclose upon ourselves the basic operating cycle,
    we use our own manufacturing capabilities,
    machinery, earned experience in relationships
    between subdivisions on specialize works.
  • Result Plan fulfillment as per construction
    period.
  • Decency, ethics, respect to client.
  • Exact observance of agreements readiness to
    make advances in solving of working issues of
    construction maximum informing of client about
    project progress as far as its realization
    optimal combination of price/quality/time as far
    as forming construction costs.
  • Result Control of construction costs.

9
  • Master-Profy Company rests upon the builders
    experience fully formed for the years of work,
    using production approach to corporate culture,
    procedures, competency, reliability.
  • A group of companies Master-Profy composes
    organization, planning and management of all
    construction and installation works on site,
    namely
  • Investigation of initial conditions of
    construction site, carrying out of necessary
    measurements and surveys
  • Organization of whole range of works on
    preparation and beginning of the project
    construction as per approved construction
    documentation. Organization of construction site,
    household, cleaning, transportation, construction
    culture
  • Optimization of project, technical,
    technological, quality and value characteristics.
    Managing with the construction budget within the
    approved estimate
  • Marketing research
  • Compilation and control of general schedule of
    project construction
  • Management of tender selection and
    coordination of works of subcontractors.
  • Organization of subcontractors' cooperation at
    the construction site.

10
  • Providing the subcontractors with necessary
    machinery, energy, communication, and welfare
    spaces
  • Enforcement of technology of works fulfillment
    at the construction site.
  • Providing for required works quality, control,
    deadlines and budget
  • Procurement, delivery of constructional
    materials to the site, as well as storage.
    Up-to-date constructional material and
    technologies application in construction
  • Individual testing of assembled equipment and
    participation in its comprehensive test run in
    the presence of client representatives and
    operating organization
  • Cooperation of own technical inspection along
    with field supervision and governmental
    supervisory authorities. Own up-to-date
    laboratory is available for quality test of
    materials
  • Preparation of operating set of documents,
    examination and acceptance of hidden and
    completed works
  • Preparation and holding of acceptance
    committee.
  • For the beginning of our mutual project
    realization we suggest holding the introductory
    meeting between representatives of our companies
    and having summarized its results we shall be
    ready to
  • form a Commercial Offer concerning participation
    in this project.

11
Licenses
12
Master-contract objects
PI Rozdukhov, Cherepovets, 4000 m2
RWS, Saint-Petersburg, 5000 m2
Boiler house Gryazovets , 15000 m2
Car showroom KMCh, Cherepovets, 500 m2
RAO UES, heat pipeline, substations
North-European gas pipeline 5 sites
13
Sandwich panels production
14
  • Modern experience of construction shows that
    triplex glued sandwich panel on the rock wool
    basis is at present time an only material for
    construction of enclosing contour of
    quick-erection buildings for industrial and
    warehousing purposes.
  • By nowadays paradoxical situation formed in
    Saint-Petersburg the market is supersaturated
    with sandwich panels manufacturers. Apparent
    simplicity of sandwich panels manufacturing with
    relatively high price creates illusion of
    business profitability. In reality the abundance
    of producers creates tough competition, which in
    its turn leads to declining of corporate culture
    due to application of low quality materials and
    handicraft equipment. As a result of it both a
    manufacturer and a customer suffers. Risks in
    buying a shipment of low quality panels grow up.
    As for Master-Profy Company, it initially
    installed a high level of quality for itself.
    For this purpose high-performance equipment of
    conveyer type has been purchased from Australian
    company MDI. The Company uses only quality
    materials for production of sandwich panels.
    This is cold rolled hot-dip-galvanized steel with
    polymeric and zinc-aluminum coating, manufactured
    by Ruukki Company, Finland Arcelor Belgium
    Corus, England Miriad, France. Steel produced by
    Severstal Company, Russia, can be applied for the
    inner side of panels. Rock wool produced by
    company Paroc (Finland), Rockwool (Poland) is
    used as filler.

15
  • Filler and steel is glued with two-component
    urethane glue Huntsman, Netherlands. The Company
    offers mounting hardware (spike-nails,
    self-tapping screws) for panel fastening. Due to
    coming of companies from Europe and Southeast
    Asia to the market the assortment of fasteners
    has been widened recently. Quality of such
    products is different. In this situation the
    company advised to be more responsible while
    buying mounting hardware since corrosion
    resistance of self-tapping screws directly
    affects the reliability and longevity of
    enclosing contour of building. In the context of
    the talk about panels quality it is worth
    mentioning about production method. The equipment
    is technology intensive, automated and operated
    with a computer.
  • Processing line is equipped with automatic
    filler pusher, which forms perfectly even
    covering without gaps between lamels. Lamels are
    square pieces of rock wool, produced in process
    of wool mat cutting. Cutting is necessary as in
    source material fiber is arranged in horizontal
    way. During cutting the required thickness of
    insulant and vertical fiber orientation is
    obtained. Vertical orientation of fiber in panel
    excludes ripping of steel from wool in ready
    assembled panels since while heating up on the
    Sun metal is featured with linear extension.
    Personnel, inconsiderable in number, working on
    the line has passed necessary training in
    European countries.

16
  • The mill Master-Profy producing sandwich panels
    under the trade mark Mapro constitutes a group of
    companies with activity connected to master
    contract, production of construction materials,
    leasing of construction equipment and
    construction works. If necessary the client can
    obtain a building owner, a designer, a main works
    contractor, a supplier of materials and an
    erection gang represented by Master-Profy Company
    group.
  • Master-Profy uses a new Merlo telescopic loader
    equipped with special vacuum gripper for sandwich
    panels in assembling works. Distinct structure of
    organization, qualified personal and reliable
    up-to-date facility makes it possible for the
    company to solve any constructional problems
    just-in-time and with proper quality. It is worth
    to mention that for the years of work the company
    did not receive a single return of shipped
    product. Indicator of product quality is that
    the Master-Profy Company from the time of
    establishing till now has been delivering Mapro
    panels for a number of companies of oil and gas
    sector.

17
Translucent structures manufacturing
  • Master-Profy company works at the market of
    translucent structures since 2003 and offers to
    the clients aluminum strictures Agrisovgaz and
    Tatprof.
  • Facade cladding glass is a possibility to
    transform building appearance using modern
    technologies and materials. Precisely these
    structures due to their usefulness and ideal
    ratio of quality and price - enjoy most
    popularity among those who wishes to decorate
    their hoses of offices with stylish and durable
    front face.
  • Lifetime of aluminum reaches 100 years, material
    withstands temperature differences from 80 up
    to 100C.
  • Aluminum in combination with glass, which is
    featured wide range of resistibility and design
    characteristics, also has a number of technical
    characteristics, making it a versatile material
    for construction and finishing of any exterior
    structures Stability to adverse weather
    conditions, corrosion, frequent changeover of
    temperature conditions, Aluminum makes it
    possible to give to an article a desired
    configuration
  • Facade cladding glass is made of transparent or
    tinted as well as of triplex or hardened glass.
  • Double glass panes used in our structures and
    reliable sealing provide excellent acoustic
    isolation, creating silence, coziness and rest.

18
  • Having passed a long way with different
    manufacturers and suppliers of profiles, we
    selected two domestic systems, that is TATPROF
    for production of front faces and AGRISOVGAZ for
    making windows and doors.
  • TATPROF and AGRISOVGAZ systems, originally
    developed considering experience of the better
    world analogues, are pressed of domestic raw
    material at Russian mills. They are unified and
    processible systems with wide possibilities
    including considering deviations appearing in
    real life in design documents or in building
    modifications.
  • Specialists of Master-Profy Company perform all
    range of works measuring, project following of
    the order (together with master-designer and
    technical inspectors), they will manufacture
    aluminum structures and effect their mounting
    (all necessary licenses are available).
  • Assortment of production, offered by company
    Master-Profy is extensive, that is front faces,
    warm and cold, windows of swing and turn-tilt
    type, single-leafed doors, double-leafed doors,
    swinging door of warm and cold implementation,
    doors with automatic actuators from BESAM, flat
    skylights (including pyramids, domes), lobbies,
    atriums on the bearing steel frame, winter
    gardens, glass cover of swimming pools and
    further completed structures assembled as
    ready-to-operate.
  • Due to effective collective work, exact
    calculations of prime cost by qualified
    designers, systematic approach in advertising
    issues and cooperation with partners, we offer
    prices lower than mid-market ones for the product
    of highest quality.
  • Working to Master-Profy Company you may be
    assured that you will purchase modern and
    developed technology of cladding glass.

19
  • List of completed projects
  • Restaurant Blin Donalts Grazhdanka- stained
    glass, bafflers (600 m2)
  • Restaurant Glyanets- Nevskiy pr., (250m2)
  • Restaurant SPB- Moscow, Lubyanka (140 m2)-
    cladding glass with polycarbonate
  • Restaurant Bolshoy pr. PS - shop window of
    anodized profile (30 m2)
  • Car showroom Fast Motors Staropetergofskiy
    pr., Krasniy treugolnik (380 m2)
  • Car showroom Fenix Motors Bumazhnaya str.5-
    shop window (200 m2)- works under contract with
    Fasad AG
  • Car showroom Toyota.
  • Dalnevostochniy pr. 41 (cassettes) (430 m2) -
    works under contract with Metallofasad
  • Business center SOPOT undergr. Primorskaya-
    stained glass, entrance group (80m2)
  • Business center SADKO Tikhvin - stained glass,
    lanterns (250 m2)
  • Business center on the cross point of
    Nastavnikov str. and Kosygin str. (1000 m2) -
    works under contract with Lenmontazh
  • Pavilions above the underground passages
    undergr. Park Pobedy - roof, stained glass (340
    m2)- works under contract with Lenmontazh
  • Pavilion on the cross point of Svetlanovskiy pr.
    and Timurovskaya str.- master Contract (300 m2)
  • Pavilions on the cross point of Bela Kuna str.
    And Bukharestskaya str. (1100 m2) - works under
    contract with Profile
  • Shop Moy Dom, Tosno (340 m2)

20
(No Transcript)
21
Steel constructions production
  • Master-Profy steel-construction mill was
    founded in 2004 on the base of production of
    Mapro sandwich panels. Production of steel
    constructions was a logical extension of general
    contractor organization activity having a number
    of plants of enclose contour (i.e. corrugated
    board, sandwich panels, translucent structures).
    The mill is involved in production of general and
    complicated steel constructions, such as frame
    works, beams, pillars, girders, hammer beams,
    part of heavy-gage steel using flame cutting,
    welded I-beams of right-lined and variable
    cross-section, used in construction of buildings
    for industrial, warehousing, and trading
    purposes.
  • Size ratio of our workshops makes it possible
    to produce 400 tones of steel structures monthly.
    General area of our mill makes 1.5 ha where
    3000m2 are occupied under production buildings.

22
  • The enterprise consists of the following
    subdivisions
  • preparation site is equipped with all
    necessary facilities for cutting and hacking and
    other procuring work i.e. tin and moulded shears,
    roll mills, band saws, devices of thermal and
    plasma cutting with numerical program control and
    other equipment
  • mechanical site is equipped with drilling
    machines, turning-and-boring machines,
    screw-cutting lathes, vertical- and
    horizontal-milling machine face-milling machines
  • pre-painting preparation site is equipped with
    sand blasting equipment
  • painting site is equipped with air- and
    airless-painting devices for steel structures.
  • welding site is equipped with semi automatic
    welding machines performing welding with
    copper-clad wire in an inert gas atmosphere
    (argon), as well as with welding automatic
    machines for flux welding.
  • site of art hammer-work

23
  • QCD watches the quality of each produced by us
    metal structure and manufacturing process. After
    welding of metal structures all welding seams are
    passed ultrasound control.
  • Metal storage and finished metal structure
    area, including those non-standard structures is
    equipped with two gantry cranes of load carrying
    capacity of 7 tones. A separate branch of rail
    road line is located on the enterprise territory.
  • When making non-standard metal structures the
    most responsible stage is the work of designers
    and developers. Due to experience and
    professionalism of design bureau specialist of
    our mill we successfully carry out the design of
    sophisticated constructive metal structures for
    their following production and usage.
  • Qualified technical specialists will
    assemble the metal structures ordered by you at
    the earliest possible date. We have all necessary
    for assembling as well as specialized machinery.

24
(No Transcript)
25
Engineering services
  • Master-Profy Company renders a service package
    in setting-up of inner engineering systems as
    ventilation, conditioning, heating supply,
    warming, water supply, sewage, energy supply for
    objects of different purpose like trading, office
    and warehousing.
  • We produce delivery, installation and
    commissioning of all climate systems. Erection
    works are effected by qualified specialists with
    wide experience of work at objects of high level
    of responsibility.
  • appraisal system of employees existing in the
    Company makes it possible to constantly improve
    workers qualification and erection works
    quality.
  • All engineering services are implemented
    ready-to-operate. In such a manner we exclude any
    equipment and engineering systems operation
    discrepancies.
  • Complex of engineering works includes the
    following Heating system
  • Ventilation and air conditioning system
  • System of sewers
  • Hot and cold water supply
  • Electrical engineering
  • Telephone and security system.

26
  • Finished-products storage area in
    Saint-Petersburg provides near real-time delivery
    of the equipment to the object.
  • Spare parts storage area provides replacement
    of units being out-of-service.
  • Total estimated amount of all warehouse
    positions of spare parts available makes 17
    million rubles.
  • The following equipment is constantly available
    at the storage ventilators of all basic types,
    hot-air heaters, warm air curtain,
    compression-condensation unit (Epsilon).

27
  • For optimal decision of automation of
    ventilating equipment we offer two main solutions
    of automatic equipment systems Easy Climatic
    Control ? Basic Climatic Control.
  • Automatic control system with possibility of
    centralization of services control results both
    from standards and from consideration of
    optimization of costs for maintenance of services
    by incident and equipment early wear prevention.
  • Hot-air heaters and air curtains are made in
    accordance with the up-to-date highest technical
    requirements and standards. Quality control
    includes material check and check of functional
    capabilities of a plant and guarantees high
    efficiency in service and longer operating life.

28
  • We offer the following cooling elements for
    installation
  • Single-block chillers with air- and
    water-cooling of condenser
  • Compressor-vaporizing units (with remote
    condenser)
  • Compressor-condensing units (fan-coils and
    others).
  • Product range ofequipment represented at the
    Russian market is fans of all basic types tube
    axial fans, aerofoil fans, roof ventilators,
    radial blowers, ventilators for aggressive
    environments, explosion-protected, ventilation
    units from Unobox.

29
  • At the own production base a wide range of
    round, rectangularly shaped, spirally rolled (of
    diameter from 1000 mm up to 1600 mm) air ducts
    and spare parts to them are produced for
    ventilation and air conditioning systems. It
    makes possible for the company to effect
    assembling of ventilation systems of any degree
    of complexity.
  • Maintenance work bears preventive nature and
    contributes to correct use of ventilation
    equipment and includes the following
  • Routine observation after conditions of
    ventilation systems
  • Minor discrepancies repair, timely, currently
    adjustment of systems operation observation of
    air parameters in premises and same for incoming
    air.
  • The work of service center is based on the high
    level of personnel training and technical
    equipping with diagnostic instrumentation.

30
Shaped sheet production
  • Shaped sheet is made with modern automated
    equipment, providing high quality of finished
    product.
  • The following is used for production of shaped
    sheets
  • - zinc-coated steel, GOST 14918-80 of first and
    second class of zinc coating of ?? group,
    delivered by leading integrated iron-and-steel
    works (Severstal, Cherepovets)
  • - zinc-coated steel with polymeric coating
    (domestic or foreign manufacturing) of different
    color tints- cold-rolled sheet material.
  • Production of shaped sheet from material
    supplied by customer is also possible including
    that of corrosion-resistant steel and rolled
    aluminum.
  • Steel thickness from 0.5 up to 1.0 mm Sheet
    length as per customers size. We can make
    cutting-to-length of coiled steel to produce
    smooth plate of 1.5 mm thick.

31
C8-1150
Applied as wall and covering material for walls,
bafflers, suspended ceilings, fences, as well as
roofing material for cottages when slope angles
of roofs are adequately large. TU1122-001-1382380
3-2007
??20-1100
Applied as wall material as suspended ceilings,
fences, as well as roofing material when roof
slope angles are large. TU1122-001-13823803-2007
??35 - 1000
Combines qualities of excellent roofing and wall
material, prevents lateral leaking. GOST
24045-94
32
?57 - 750
?75 - 750
33
?114 - 600
General use for roofing arrangement in regions
with heavy wind and snow loads, as well as
permanent timbering in arranging monolithic floor
structures. GOST 24045-94
Color of shaped sheet is selected with help of
color cards "Ral" and "RR"
34
Block-Containers
living blocks Sleeping blocks of 4-6 persons
capacity sleeping-household blocks of 2-4
persons capacity Hostels one- and two storey
pre-engineered buildings both one apartment and
multi apartment.
Trading blocks Shops Concession stand
Cafes.
35
Production blocks Workshops Warehouses for
materials and tools Food productions Mobile
boiler plants
Administrative and household facilities construc
tion accommodation spaces, foremans offices
complexes for site preparations Dinners and
canteens Security block post first aid rooms,
toilets and showers.
36
  • Walls
  • Walls are built up by airproof fastening of wall
    sandwich panels Mapro to the backbone with
    bounded cutouts for mounting windows and doors.
    Outer and inner surface of panels is made of
    galvanized steel sheet, painted with high-duty
    coating type of coating (standard type is
    polyester coating) and its color is determined
    when ordering. Rock wool slab of different thick
    is used as insulation.
  •  
  • Interior furnishing
  • Interior finishing of block-container is
    determined according to its function. Inner side
    of walls is formed with inner surface of wall
    panel, its color is determined when ordering and
    can be different. Ceiling of premise is made of
    water-resistant solid plywood, laminated with
    steel sheet primed and painted.

37
  • Windows and doors
  • Sizes, location of windows and doors are
    determined individually by customer. PVC-profile
    of German company KBE or aluminum profile is used
    as a material. Windows and doors are made
    directly at the factory therefore when placing
    order, our specialists will help you to choose
    optimal configuration in each separate case.
  •  
  • Heating, lighting, electric power supply
  • Depending upon customer wishes the illuminators,
    electric heaters, air conditioners, ventilators,
    sockets can be mounted into block-container.
    Whole electric wiring is hidden in PVC-ducting.
    Sewage and water-supply pipes are made of PVC and
    are featured with outlets for further connecting
    to the external supply lines.

38
Rented machinery
Merlo telescopic loader  ROTO 38.16 S Rent price
per shift considering fuels and lubricants and
attachments is 12 500.00 rub. Attachments
include Vacuum module for mounting sandwich
panels, windows Forks Bucket.
39
Facilities of general construction functions A
repair depot is a part of property of the
enterprise that occupies area of 5 000 m2, 20
units of construction and assembling equipment
and 40 units of building machinery Cranes with
load capacity up to 40 tones boom trucks with
load capacity up to 25 tones excavators with
bucket capacity up to 1,5 m3 dump trucks with
load capacity up to 40 tones trailer trucks for
transportation of construction equipment
hydraulic hammers, loaders, cleaning machines,
rollers bulldozers and etc. Our machinery and
equipment works at a number of considerable
objects of North-West region.
40
  • A Group of Companies
  • Master-Profy
  • 2009
Write a Comment
User Comments (0)
About PowerShow.com