Provides support for machine elements, while allowing smooth motion' PowerPoint PPT Presentation

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Title: Provides support for machine elements, while allowing smooth motion'


1
Rolling Element Bearings
  • Provides support for machine elements, while
    allowing smooth motion.
  • m0.001 - 0.005

2
Types
Radial Roller
Single-row Radial Ball
Angular Contact Ball
Angular Roller
3
Types
Tapered Roller
Spherical Roller
Needle
Thrust
4
Ball Bearings
5
Stress Analysis
  • Contact Stress
  • sc300,000 is not unusual
  • Balls, rollers and races are made from extremely
    high strength steel
  • ex. AISI 52100
  • sy 260,000 psi
  • su322,000 psi

6
Bearing Load/Life
  • Test (fatigue) data

Empirical relationship
  • k3.0 (ball)
  • k3.33 (roller)

7
Example
  • A bearing is mounted on a shaft rotating at 1200
    rpm. The bearing has been tested to have a L10
    life of 300 hrs, when loaded with 500 lbs.
    Determine the expected L10 life, if the load is
    increased to 700 lbs.

8
Manufacturers Data
  • Vendors publish the Basic Dynamic Load rating (C)
    of a bearing at an L10 life of 1 million cycles.

9
Bearing Selection
  • Determine the design life (in cycles)
  • Determine the design load
  • Pd V R
  • Calculate the required basic dynamic load
  • Select a bearing with (C gt Creqd) and a bore
    that closely matches the shaft diameter.
  • V1 for inner race rotation
  • V1.2 for outer race rotation

10
Example
  • Specify suitable bearings for a shaft used in an
    grain dryer. The shaft rotates at 1700 rpm. The
    required supporting loads at the bearing are
  • and the minimum acceptable diameter is 2.16.

RBx589 lb RBy164 lb
11
Mounting of Bearings
  • Shaft/bearing bore has a light interference fit.
  • Housing/outer race has a slight clearance fit.
  • Check manufacturers catalog
  • Match maximum permissible fillet radius.
  • Shaft or housing shoulders not to exceed 20 of
    diameter.

12
Mounted Bearings
  • Pillow block
  • Bearing is inserted into a cast housing, with
    base or flange slots, which can be readily
    attached to a machine base.

13
Bearings with Varying Loads
  • Compute a weighted average load based on duty
    cycle.

Fmequivalent load Fi load level for condition
i Ni cycles for condition i p exponent for
load/life
14
Example
  • Bearing 6211 is carrying the following load
    cycle, while rotating at 1700 rpm.
  • Stage Load (lbs) Time (min)
  • 1 600 480
  • 2 200 115
  • 3 100 45
  • Compute the bearing L10 life in minutes.

15
Radial Thrust Loads
  • Calculate an equivalent load
  • PVXR YT

16
Thrust factors, Y
  • Deep -groove, ball bearings

X 0.56 for all values of Y
17
Example
  • A bearing is to carry a radial load of 650 lb and
    a thrust load of 270 lb. Specify a suitable
    single-row, deep-groove ball bearing if the shaft
    rotates at 1150 rpm and the design life is 20,000
    hrs.
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