Maintenance Management System Overview

1
Maintenance Management System Overview

• MoCA for Windows 98/NT/2000
• A Complete Maintenance Management System

2
MoCA is Designed to

• Reduce Plant Operations Costs
• Improve Maintenance Efficiencies
• Increase Plant Uptime
• Reduce Inventory
• Avoid Zero Stock Issues
• Improve Plant Communications

3
MoCA Manages

• Repair Orders
• Machine History
• Spares Inventory
• Store Cost Information
• Repair Purchases
• Warranties and Supplier Performance
• Trend Analysis

4
MoCA Modules

• Equipment/Component Module
• Preventive Maintenance Module
• Work Order Module
• Work Request Module
• Inventory Management
• Vendor/Manufacturer Modules
• Labor Module

5
MoCA Modules Continued

• Purchase Order Module
• Downtime Log Module
• Quick Work Order Assignment
• Work Order Completion By Technician

6
MoCA Optional Features

• Quality Assurance
• Bar Code Technology
• Palm Pilot Interface
• Data Entry Wizard
• Web Based Reporting

• Motor Management Module
• Add/Remove Component
• Internet Request Module
• Project Management

7
MoCA Other Features

• Infrastructure Setup
• Plant Start-up Log
• Plant Incident Report
• Maintenance Work Book
• PM Procedures
• Work Order Backlog

• Equipment Vital Data Sheet
• Equipment History
• PM Tasks Schedules
• Equipment WO Analysis

NEXT STEP
8
MoCA Component Tree
9
MoCA Plant Startup Log
10
MoCA Downtime Report
11
MoCA Work Order Summary
12
MoCA PM Procedure
13
MoCA Equipment History
14
MoCA PM Tasks Forecast
15
MoCA Equipment WO Analysis
16
MoCA Work Order Backlog
17
MoCA Equipment Data with Nameplates
18
MoCA HACCP Protocol Document
19
MoCA Equipment Module
20
MoCA Add/Remove Module
21
MoCA Work Request Module
22
MoCA Vendors Quote Tracking
23
MoCA Work Order Module
24
MoCA Downtime Log Module
25
MoCA WO Assignment Module
26
MoCA Quick WO Update Module
27
MoCA Internet Work Request Module
28
MoCA Purchase Order Module
29
MoCA Project Management Module
30
MoCA PM Module
31
MoCA Labor Module
32
MoCA Vendor/Manufacturer Module
33
MoCA Inventory Management Module
34
MoCA Data Entry Wizard
35
MoCA Motor Management Module
36
MoCA Structure
37
Plant Structure
38
Implementation Plan

• Initiate MoCA Implementation Project for one Area
  or a Line
• Set Implementation Time Frame
• Cost of Project on a turn-key basis
• Evaluate Findings and Implement recommendations
• Duplicate other Areas or Lines

39
RDMI Project Implementation Strategy

• Install MoCA multi-user core Package
• Select an Area or a Line and develop critical
  equipment database
• Develop PM tasks, procedures and work order
  system
• Implement the system and train key personnel
• Train the Trainer as a Champion
• Conduct evaluation and prepare findings

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