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Title: Laser positioning system


1
Laser positioning system
  • Status
  • 17.10.2006

Wojciech Wierba, Krzysztof Oliwa, Leszek
Zawiejski, Michal Karbowiak (diploma student)
Institute of Nuclear Physics PAN Cracow, Poland
FCAL Workshop 17.10.2006 München
2
Content
  • Laser positioning system for calorimeter with
    respect to the beam pipe
  • Proposed solutions for the online measurement of
    the sensor planes

3
Present setup dual laser beam
  • BW camera DX1-1394a from Kappa company 640 x 480
    with Sony ICX424AL (70) sensor 7.4 µm x 7.4 µm
    unit cell size
  • Laser module LDM635/1LT from Roithner
    Lasertechnik
  • ThorLabs ½ travel translation stage MT3 with
    micrometers (smallest div. 10 µm)
  • Neutral density filters ND2
  • Half transparent mirror
  • New support for mirrors and filters
  • Renishaw RG24 optical head (0,1 µm resolution) to
    control movement of the camera

4
XYZ displacement measurement with two beams
Two laser beams (one perpendicular, second with
45 angle to the sensor plane) allows us to
measure XYZ translation in one sensor
5
Setup with two beams
6
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9
XY measurement
Difference between points µm
Difference between points µm
Y position
X position
Camera has been translated in 50 µm 2 µm
(estimated error) steps
10
Z displacement measurement (3 different
algorithms)
11
Proposed setup with two beams and prism splitter
12
Readout electronics for CCD Prototype
13
Readout electronics for CCDanalog part
14
Readout electronics for CCD digital part
15
Conclusions
  • The XY position measurement method with single
    beam has the accuracy in order of 2 micrometers
  • The different XY algorithm and new measurements
    shows similar results
  • The XYZ position measurement with two beams looks
    promising, a new algorithm has been developed,
    the accuracy is in order of 2 µm in XY and 4 µm
    in Z direction
  • Both XY Z uncertainties are in the same order
    as estimated accuracy of a micrometric screws

16
Next steps
  • New lasers with aspherical lenses better spot.
  • Beam splitter with half transparent mirror
    designed, not ordered yet (probably we will skip
    it because of manufacturing problems)
  • Setup with two lasers better reliability
  • Improvement of algorithm to determine centre of
    two spots (in progress)
  • Discussion on possible errors
  • More compact prototype in progress (new person
    involved)
  • Independent measurement of XYZ translations
    Renishaw industrial system (0.1 µm resolution).
    We are waiting (will come in a few days) for the
    PC card to read out the signals from the Renishaw
    RG24 optical head.
  • Stability tests

17
Online alignment of sensor planes
  • One laser beam lighting the transparent position
    sensors placed on each sensors plane
  • Individual laser positioning system for each (or
    only a few) sensor plane
  • Spanned wire going through the holes in sensor
    planes working as an antenna and pickup
    electrodes to measure the position

18
Transparent position sensors
  • Special transparent sensors
  • Problems with reflections
  • Degradation of the beam shape for deeper planes

19
Idyvidual positioning system for each plane
  • Standard CMOS or CCD sensors
  • Similar electronics as in position system for
    calorimeter
  • More reliable
  • More lasers
  • More space necessary

20
Spanned wire alignment
  • Active during time slots between trains
  • Possible interferences
  • Accuracy up to 0,5 µm
  • Quite simple electronics
  • Need 4 coax cables for each plane
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