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PYN PRECISION COMPONENTS

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PYN has over 30 years experience in the Automotive, Aerospace and cutting tools ... reputed manufacturer of CUTTING TOOLS such as gear cutting hobs and hacksaw ... – PowerPoint PPT presentation

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Title: PYN PRECISION COMPONENTS


1
PYN PRECISION COMPONENTS PYN PRECISION
ENGINEERING
2
Introduction
  • PYN is a precision Automotive and Aerospace
    component manufacturing company based in India
  • PYN has over 30 years experience in the
    Automotive, Aerospace and cutting tools business
  • PYN has long-term satisfied customers such as
    Maruti Suzuki, Tata Motors, Subros, Aerospace and
    Engineering industries.
  • PYN has now reached the Moon as our components
    are aboard Indias first mission to the moon
    Chandrayaan. Our components were also present in
    the launch vehicle PSLV.

3
Background
  • Parent company - Northern Tools and Gauges Pvt.
    Ltd. (NTG) is a family-owned and operated company
    established in 1975
  • first CNC machining job shop in North India -
    1983
  • Tier-1 supplier to the Indian AUTOMOTIVE,
    AEROSPACE and ENGINEERING industries for over
    twenty years
  • supplying over 300,000 machined parts per month
    to AUTOMOTIVE customers
  • single source for numerous critical parts for the
    Indian AEROSPACE and AUTOMOTIVE industries
  • reputed manufacturer of CUTTING TOOLS such as
    gear cutting hobs and hacksaw blade milling
    cutters

4
Our Proposition
5
Overview
  1. Multi-location manufacturing facilities in
    Faridabad, North India and Pune, West India with
    3 manufacturing plants
  2. Consistently ranked No.1 in quality by Maruti
    Suzuki Ltd.
  3. ISO 90012000 certification in 2003 and 2008
  4. TS 16949 certification presently underway
  5. Strength in rapid design and development due to
    extensive tool room experience and facilities
  6. Providing a one-stop and end-to-end solution for
    our customers

6
Vision Statement
  • To become one of the largest automotive and
    aerospace systems manufacturer
  • total solutions from design and engineering,
    prototyping, validation and supply
  • Worldwide operations

7
Location
PYN
PYN
8
Customers (indicative)
  • AUTOMOTIVE
  • Maruti Sukuki Ltd.
  • Suzuki Powertrains Ltd. (Diesel Engines)
  • Subros Ltd.
  • Tata Motors Ltd.
  • Eicher Ltd.
  • Carraro India Ltd.
  • Caparo India - General Motors
  • AEROSPACE
  • Indian Space Research Organization
  • Hindustan Aeronautics Ltd.
  • Bharat Electronics Ltd.
  • Vikram Sarabhai Space Center
  • Space Applications Center

9
Products (indicative)
  • AUTOMOTIVE PRODUCTS
  • Engine parts
  • Intake manifolds, Cylinder head cover ,
    Crankshaft pulley , Engine mounting bracket
  • Generator mounting bracket
  • Bed plate inserts
  • Car A/C parts
  • Compressor Clutch Rotor, Compressor housing
    cover
  • Idler pulley
  • Tube connectors
  • Compressor mounting bracket
  • Transmission parts
  • Differential housing, gear box housing,
    synchronizer parts
  • Planetary carrier housing
  • Clutch Arm Release
  • Gear shift case

10
Products (indicative)
  • AEROSPACE PRODUCTS
  • RADAR PARTS
  • Microwave components, Wave-guides
  • Motion control parts
  • SATELLITE/PAYLOAD PARTS
  • Structural parts, space communication parts
  • Navigation parts
  • Space Telescope parts, Space-based remote
    sensing camera parts
  • SATELLITE LAUNCHING VEHICLE PARTS
  • Structural parts
  • Engine parts
  • Propulsion parts
  • Avionics components

11
Leadership
  • Kishore Gupta
  • B.E.(Hons) - BITS, Pilani
  • Over 37 years experience in manufacturing
    business - autocomponents, aerospace and CNC
    machining
  • Aditya Pittie
  • B.S.Engg (Summa Cum Laude)- University of
    Michigan, USA
  • GSMP - INSEAD, France
  • Over 12 years top level business experience
  • Pittie Enterprises Group - real estate, solar
    energy, high-tech agriculture
  • The oldest and most respected business family in
    Pune - The Raja Bahadur Motilal Poona Mills Ltd,
    est. 1893

12
Quality
  • major customers utilizing our services for more
    than twenty years
  • High quality consistency
  • consistently ranked No.1 in quality by Maruti
    Suzuki Ltd.
  • Low rejections - 20PPM for some high-quantity
    items and 50PPM for some others
  • Direct On Line supplier status in Maruti and
    Subros
  • Daily Red Bin Analysis and QCM meetings.
  • Near-perfect repeatability of close tolerances in
    high-quantity production items being supplied to
    customers like Maruti and Subros (such as
    3-micron cylindricity, H7 and H6 bores.)
  • Robust and well-established processes and systems
    are well integrated within our work practices eg.
    Kaizen, Poka Yoke, value stream mapping, root
    cause analysis, 5 whys? etc.
  • ISO 90012000 certification in 2003 and Feb 2008
  • TS 16949 and ISO 14001 certification presently
    underway

13
Quality Policy
  • We are committed to meeting and exceeding
    customer expectations of products and services
    through highest quality, on-time delivery and
    zero defects while maintaining the highest
    standards of fairness, integrity, transparency,
    trust, safety and morale to emerge as a leading
    precision component manufacturer.
  • OBJECTIVES
  • Zero defects
  • On-time delivery
  • Improvement in customer satisfaction level

14
Strengths
  • Rapid localization to reliable delivery
  • Highest quality standards with proven and long
    established track record of supplying critical
    line items to Auto majors in India as well as to
    Aerospace industry with Zero PPM.
  • Reduced development time and cost. We have a
    separate division for this.
  • Robust backward integration of our supply-chain
    with a dedicated cluster of high-quality vendors
    for castings, forgings, extrusions, painting,
    plating, heat treatment etc.
  • Zero debt company.

15
Strengths
  • Internal machining standards are maintained at
    half tolerance of all specifications thereby
    leading to high Cp/CpK
  • Stringent inspection and QA standards through CMM
    and accredited testing labs
  • Use of latest technology in CNC machines,
    CAD/CAM, processes, systems etc. Separate
    production and development plants
  • Large, well equipped tool room
  • In-house pattern and die manufacturing for rapid
    development of castings and forgings
  • Experience in manufacture of special toolings,
    jigs fixtures

16
Strengths
  • Rapid development with reduced time and cost -
    our full fledged in-house tool room and 30 years
    of tool room experience enable us to rapidly
    develop new components, jigs, fixtures, gauges
    and tools
  • A workforce of over 250 highly skilled, trained
    and motivated employees
  • Highly skilled development team with expertise in
    Automotive and Aerospace machining
  • Impeccable reputation and long term relationship
    with all our stake holders

17
Production Systems
  • Kaizen
  • 5S
  • Kanban
  • PDCA (plan-do-check-act)
  • Lean Manufacturing
  • Cell manufacturing
  • Value stream mapping
  • TPM
  • APQP
  • PPAP
  • 8D problem solving
  • Root cause Analysis(RCA), Fishbone diagram, Red
    bin analysis(RBA), 5 whys?, Poka Yoke

18
Philosophy
  • "First time right
  • Constancy of Purpose
  • Right process will produce right results
  • Best quality, lowest cost, on-time
  • Plan deeply, implement swiftly
  • QCDSM - quality, cost, delivery, safety and
    morale
  • Zero Defects
  • Half Tolerance
  • 4P Philosophy, Process, People, Problem Solving

19
Values
  • FITT
  • a) FAIRNESS
  • b) INTEGRITY
  • c) TRANSPARENCY
  • d) TRUST

20
Organization Model
21
Organization Structure
22
Differentiators
  • FIRST TIME RIGHT
  • Rapid design and development
  • End-to-end solution from design to production
  • Low cost country advantage
  • Strong tool room and development capabilities
  • Short lead time and reduced costs
  • Multi-location
  • Robust and mature systems and processes
  • Customer centric/focussed
  • Best quality, low cost, on-time
  • Zero defects
  • Flexibility/adaptability in volumes and batch
    sizes

23
Machining Capacity (indicative)
  • 28 Vertical Machining Centers
  • 3 Horizontal Machining Centre
  • 20 CNC Turning Centers
  • 8 CNC Flexible Manufacturing Systems
  • 1 SIP Jig Boring machine (considered worlds
    best)
  • Over 100 conventional machines (lathes, milling
    machines, tapping machines, drill machines etc.)
  • Fully equipped QC and inspection facilities
    (including Zeiss Numerex CMM)

24
Machining Capability (indicative)
  • Turned Components on CNC Turning centres from
    10mm dia to 350mm
  • Accuracy up to 5microns
  • Surface Finish 1.2 to 0.4 Ra
  • Machined Components up to 900x 500 x300 mm size
  • Accuracy up to 10 micron on CD and 5 micron on
    bore size

25
Machining Capability
  • Materials machined ferrous, non ferrous, cast,
    forged, rolled, extruded, special nickel alloys,
    titanium etc.
  • Industries catered to Automobile, Aerospace,
    Defence , Engineering, FMCG, Electronics,
    Microwave etc.
  • Support of heat treatment, grinding and tool room
    available.
  • Regular purchase of grey/sg iron castings,
    ferrous forgings, aluminium die castings,
    forgings, extrusions, copper, brass and stainless
    steel etc.
  • Separate inspection facilities for regular and
    prototype production.

26
Infrastructure
  • Factory at Faridabad, North India
  • Principal unit with 3 plants
  • Large fully integrated facility
  • Factory at Sanaswadi, Pune, West India
  • Greenfield facility
  • Excellent infrastructure and location

27
Growth Drivers-PYN
  • REC (Resources, Experience, Commitment)
  • Entrepreneurial spirit with vision, focus and
    hunger for high growth
  • Ready infrastructure available for expansion
  • Huge experience and proven track-record
  • Impeccable reputation and long term relationship
    with all our stake holders
  • Proven responsibility and track record for
    fulfilling contracts and commitments
  • State-of-the-art machining capabilities

28
Growth Drivers-PYN
  • Strong technical and engineering skills
  • Robust processes and systems
  • Technical expertise of top management
  • Strong CAD, CAM and CAE capabilities - Delcam,
    ProE, Katia etc.
  • Product testing and validation capabilities

29
Growth Drivers-PYN
  • Strong financials/valuations
  • zero debt company
  • strong balance sheet, high net worth
  • High brand value due to over 30 years in business
    with impeccable reputation with customers

30
Growth
  • our new plant in Pune began operations in
    October 2007.
  • The facility will be expanded rapidly and will
    increase our capacity manifold
  • We are looking to rapidly expand and cater to new
    business from the auto and engineering majors as
    well as for exports.
  • We have adequate financial and technical
    strengths to expand and cater to new business.
  • We are also actively looking at setting-up new
    facilities with new technology and/or product
    line capabilities.

31
Growth
  • Plans
  • Expansion of Product lines
  • Backward integration - ferrous foundry
  • Export of products and assemblies
  • Expansion of aerospace, aircraft MRO and defence
    business
  • Technology-led growth through foreign
    collaborations, JVs etc.
  • Forward integration into assemblies, systems etc.
  • Acquisitions in India and abroad
  • total solutions from design and engineering,
    prototyping, validation and supply.

32
Environmental Policy
  • We are dedicated to providing high quality
    products and services while meeting and exceeding
    all relevant environmental legislation and
    regulations through in-house initiatives for
    continual reduction-in and prevention of
    environmental damage.
  • We are committed to resource conservation by
    incorporating pollution prevention, waste
    minimization and recycling activities into the
    companys continual improvement process.
  • We believe that it is now more important than
    ever to manufacture a quality product in a manner
    that is sustainable and durable with the
    environment.

33
Safety Policy
  • We recognize that healthy and safe working
    conditions and practices are vital for business
    excellence.
  • We therefore aim to conduct our business in a way
    that prevents risk, injury and ill-health of all
    our stakeholders and also prevents damage to our
    plant, equipment, material and other property as
    a result of accident, fire and other dangerous
    occurrences.
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