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Kein Folientitel

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Operations in Thailand, United States and Germany. Manufacturer of ... Bluff Body. Sensor Tube. Vortices (eddies) Flow Direction. How it Works. 100% Plastic ... – PowerPoint PPT presentation

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Title: Kein Folientitel


1
Asahi America, Inc
High Purity Systems
2
High Purity Systems
  • Purad PVDF
  • PolyPure Natural Polypropylene
  • Halar E-CTFE

3
  • Located in Bad Hall, Austria
  • Operations in Thailand, United States and Germany
  • Manufacturer of Pipe, Fittings, Sheets, Liners
  • Serve Semiconductor, Industrial and Chemical
    Markets

4
  • U.S. Based Operation of A.O.C.
  • Agent of Agru in the U.S.
  • Supplier of thermoplastic fluid handling systems
  • Pipe, Fitting and Valves
  • Flow meters
  • Manufacturer
  • Pipe, Double Containment Systems, Meters
  • Actuation, etc.

5
  • Purad PVDF System
  • Supply Range
  • Production
  • Purity Physical Properties
  • System Design
  • Vortex System
  • PolyPure System
  • PFA Tubing System
  • System Assembly
  • IR Fusion
  • HPF Fusion

Agenda
6
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7
The Purad System
  • Engineering and Design
  • Purity
  • Reliability and Installation
  • Service

8
Engineering and Design
  • Superior High Purity Components
  • Unmatched Weld Quality
  • Uniform Resin (color) across pipe, valve and
    fittings.
  • Elimination of Dead Legs
  • Specialty Fittings
  • Thorough Documentation

9
Product Offering
10
Engineering and Design
  • AGRU/Austria
  • Pipe, Fittings and Valves.
  • Asahi/America
  • Fabrication / Specialty Fittings
  • Actuation of Valves
  • Flow Meters
  • Training/Welding Equipment,
  • Technical Support

11
Purad Supply Range
  • PVDF Pipe and Fittings - Butt/IR Fusion
  • 1/2 - 2-1/2 230 psi
  • 3 - 12 150 psi
  • 3 - 9 230 psi option
  • Fittings
  • molded 1/2 - 12
  • New 10 230 psi pipe and fittings

12
Diaphragm Valves
  • 1/2 - 4
  • Teflon Diaphragm
  • Locking Handle
  • 150 PSI rated
  • Manual or Pneumatic
  • Position Indicator
  • 3 4 available -butt or flanged

13
Zero Dead Leg Valve The T-Valve
  • Unique Angle Body Design
  • Smallest Dead Leg
  • High Cv Value
  • Full 150 PSI Rated
  • 35 Different Configurations
  • Same Centerline Height on branch as Mainline
  • EXACT Match to pipe, valves fittings.

14
Zero Dead Leg Fittings
15
Restraint Fittings Single Wall "Dogbone"
16
Sample Valve
17
Production Methods
18
Pipe Extrusion
  • Pipe Extruded in Class 1000 Cleanroom
  • Hastalloy C Extruder
  • Packaging in Class 100 Conditions
  • On-Line Stress Relieving

19
Production
Fitting Valve Production
Pipe Production
  • Produced in Class 100 Clean room
  • Dedicated Extrusion Equipment
  • Class 100 Clean Room Molded
  • Rinsed in 6 basin Automated Wash System.
  • TOC lt 10 ppb
  • R gt 18 m ohm
  • T gt 70 C

20
Pipe Extrusion
21
Fitting Production
  • Class 100 Cleanroom Production
  • Secondary Machining
  • 6 Basin Cleaning Process -automated
  • Nitrogen Drying
  • Class 100 Cleanroom Assembly and Final Packaging

22
Fitting and Valve Production
Molding
Secondary Machining
Inspection
DI Rinse System
UPW Plant
Final Packaging
.... class 100
.... class 100,000
.... grey zone
23
Molding Process
24
Valve Test and Assembly
25
Rinse System
DI Plant
T 70 C 18 m? TOC lt10ppb
26
Rinse System
27
Packaging
28
Packaging
Pipe
Fitting and Valves
  • Individually Double Bagged PE/Nylon Bag
  • Purged with N2
  • Valves individually boxed
  • PE Bag over end
  • Capped
  • Heat Sealed PE Bag
  • Hard PE Tube

29
Packaging
30
Purity
Physical Properties
31
Surface Finish
Pipe and Fittings Ra 7.8 u (0.20 um) 1/2 -
3 Ra 13.80 u (0.35um) 4 - 5-1/2 Ra 19.70
u (0.50um) 6 - 12
32
Resin
  • Pipes 1010/0001
  • MFI 4 - 7 g/10min
  • Fittings (2-1/2 - 12) 1008/0001
  • MFI 22-27 g/10min
  • Fittings (1/2 - 2) 1009/0001
  • MFI 12-16 g/10min

33
Static Leachout Testing
actual values below detection limit of
analysing equipment
MeissnerWurst / Germany 1997
34
Static Leachout Continued...
Description Unit
Test temperature 20C (68F)
PVDF PVDF ECTFE PP-R PP-H PP-
HPF- natu- system
ral
actual values below detection limit of
analysing equipment
MeissnerWurst / Germany 1997
35
Continued...
actual values below detection limit of
analysing equipment
MeissnerWurst / Germany 1997
36
Butt-Fusion Weld Comparisons

Tensile Strength
37
Service
  • On-Site Training
  • Trainer Programs
  • Clean Room Pre-Fabrication
  • AutoCAD Drawings
  • AutoCAD Program -now available
  • Engineering Assistance/Review
  • Specification Supply and Review
  • Local Distribution

38
Clean room Fabrication
39
Purad -Pure Advantages
  • One Supplier for all components
  • All Cleanroom Production
  • High Purity Resin, One resin manufacturer
  • Higher Mechanical Strength
  • Quality Control
  • Broadest Product Range
  • Outstanding Packaging
  • Design Software
  • Technical Support
  • Prefabrication Ability
  • Field Support, On-Site Training

40
Universal Vortex Meter
41
How it Works
Sensor Tube
Flow Direction
Bluff Body
Vortices (eddies)
42
The Universal Difference
  • 100 Plastic
  • No Moving Parts
  • Clean Operating Design
  • Accurate within 1 Based on Full Scale
  • Repeatable to 1/4
  • Homogeneous with Pipe System

43
Universal Configurations
44
FloSonex Vortex Meters
45
PolyPure
Natural Polypropylene Piping System
46
System Design
  • Material
  • Production
  • Supply Range

PolyPure
47
Material
PolyPure
48
Resin
Random Copolymer Natural -no pigment or additives
PolyPure
49
Production
PolyPure
50
Production
Pipe Production
Fitting production
Valve production
  • Manufactured on dedicated molding equipment
  • Single Packed in a PE bag
  • Manufactured on dedicated molding equipment
  • Single Packed in a PE bag
  • Manufactured on dedicated extrusion equipment
  • Continuously purged with pure air
  • Packaging
  • Pipe ends are capped with PE Caps
  • Pipes are sealed in a full length PE bag

51
Product Offering
PolyPure
52
Product Offering
- Pipe 1/2 - 4 - Fittings 1/2 - 4 -
Diaphragm valves 1/2 - 4 - Ball Valves 1/2 -
2 - Vortex Meters - Specialty Fittings -
Hangers - Butt Fusion and IR Welding
equipment.
PolyPure
53
Special Fittings
PolyPure
54
Sanitary Connection
55
Ball Valves
1/2 - 2 Ball Valves
1/4 PVDF Sample Valve
PolyPure
56
Diaphragm Valves
1/2 - 4 Manual Butt Fusion Ends
Pneumatic Actuation
Flanged in 3 4
57
PolyPure
58
Providing a Unique Combination of Tube Fittings,
Valves and System Components
simply better!
59
Series 1D - Flare Fittings
60
Series 1D
  • Flexible Tubing PFA
  • Semiconductor Standard
  • Materials PPn, PVDF, PFA
  • Sizes 1/4, 3/8, 1/2 3/4
  • Fittings Union, Bulk, Elbow, Tee, Threads
  • Requires Flaring Tool

61
Series 1D
  • 450 HP PFA Resin
  • Clean room Produced
  • UPW Rinsed
  • Double bagged

62
Series 4 - Flow meters
  • Huge Selection
  • Molded, Low Cost Components
  • Variety
  • 4L Gas/Water, 15 psi max, with valve, 40lph
  • 4K Same as 4L, Special Glass Tube
  • 4M Low Cost, 15psi, no valve, panel mount.
  • 4L 90 psi with valve, 400 lph
  • 4R Inline, 90 psi, with valve
  • 4P Same as 4R, Special Glass Tube

63
Flow meters
  • Materials PP, PPn, PVDF, PFA, PTFE
  • Glass Duran
  • Floats Glass, 316SS, PVDF, PTFE
  • Sizes 1/8 - 1/2 OD
  • Gauge Any on request
  • Accuracy 5 to 10
  • Optical Sensor options

64
Series 5 - Valves
  • Styles Shut-off, Control, Metering
  • Shut off Globe Style On/Off only
  • 1/4, 3/8 and 1/2
  • Molded PP, PVDF
  • Machined PP, PVDF, PTFE
  • Advantage to Machine style is easier mounting

65
Valves
  • Control
  • Limited regulation
  • 1/4 and 1/2
  • Needle Style Valve

66
Valves
  • Metering Valves
  • PP, PVDF, PTFE, PFA
  • Fine needle Valve
  • Range
  • Size Water Gas
  • 1/4 1-30lph 3-150lph
  • 1/4 10-100lph 40-675lph
  • 1/4 10-200lph 80-1150lph
  • 1/2 50-500lph 500-3000lph

67
Valves
  • Actuation in 1/4 and 1/2 is Available
  • Other Styles Include
  • 5L Molded Needle Valve, Angled or straight,
    metering style, no actuation, 1/8, 1/4, 1/2
  • 5R Check Valve 1/4 and 1/2 with Hastalloy
    Spring, and without spring
  • 5D Pressure relief and Pressure regulating, PVDF,
    PP, PTFE, 1/4 only
  • Diaphragm Style Valve PP, PVDF, 1/4 Manual and
    pneumatic

68
Series 6 - Ball Valves
  • Molded PP, PVDF, PPn, PFA
  • Machined PEEK, PTFE
  • Up to 5 ports
  • 1/4 turn actuation
  • PTFE Seat, Any Seal
  • Many Ball arrangements
  • Sizes 1/4 and 1/2

69
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