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Tempering Laminating Quality Systems

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SGS T r a d i n g & S e r v i c e GmbH. Kapuzinergasse 6, 3340 Waidhofen / Ybbs, Austria ... For any glass type (structured, printed, sand blasted, ... – PowerPoint PPT presentation

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Title: Tempering Laminating Quality Systems


1
Tempering Laminating Quality Systems
We make glass safe!
  • Mag. Ernst Koller
  • General Manager
  • Supplied by
  • SGS T r a d i n g S e r v i c e GmbH
  • Kapuzinergasse 6, 3340 Waidhofen / Ybbs,
    Austria
  • Tel 43 (7442) 539 88
  • Fax 43 (7442) 539 84
  • Email office_at_smartglass.at
  • http//www.smartglass.at

2
Product Lines
  • Tempering Furnace
  • Laminating Line
  • Heat Soak Oven
  • Quality Scanning

3
CoolTemper Tempering Furnace
  • Tempering Furnace
  • Laminating Line
  • Heat Soak Oven
  • Quality Scanning

4
CoolTemper Basic Information
  • 2.8 25 mm Thickness
  • 0.6 x 1.0 6.0 x 8.7 m Size
  • Tempered Heat Strengthened
  • Horizontal Vertical
  • Single / Double Chamber Continous
  • Flat Curved glass

5
CoolTemper Main Components
  • Loading UnloadingTable
  • Oven heating area
  • Quench (toughening) Cooling area
  • Fan for Quench zone - Inverter controlled
  • Air compressor and dryer for Jetstream
    convection system
  • PLC control system for automated operation
  • UPS battery backup emergency power system

6
CoolTemper Toughening Process
7
CoolTemper Loading Table
  • Load Table with side loading Castors
  • Load Table Glass measuring sensor

8
CoolTemper Oven Area
  • Heating elements over the full length
  • Bottom elements protected by tray system
  • Auxiliary Heater for quick heating response
  • Top Bottom convection system
  • shorter cycle times
  • increase productivity
  • toughen soft-coated low E glasses

9
CoolTemper Heater Power Logic
  • Progressive heating through pulse control relays
    and adjustable power input
  • Reduced energy cost, extended heater life and
    greater temperature control

Heater Power Input Graph
---- CoolTemper.---- Competitor.
10
CoolTemper Quench Cooling Area
  • Fan blower for Quench Cooling Area
  • Automatic fan speed adjustment
  • precise pressure adjustment
  • around 15 energy saving
  • noise reduction
  • Individually controlled upper and lower
    quench nozzles
  • Automatic adjustment to glass thickness
  • reduced air pressure
  • around 5 energy saving

11
CoolTemper Fan Configuration
  • To the side

Overhead or below
12
CoolTemper Compressor
13
CoolTemper Touch Screen Operation
  • User friendly touch screen
  • Full fault diagnostics
  • Production reports
  • Password protected
  • Around 200 Pre-installed recipes
  • Up to 40 programms per thickness
  • Operation manual or automated
  • PLC controlled

14
CoolTemper Touch Screen Operation
  • User friendly easy touch screen operation

15
CoolTemper Touch Screen Operation
  • User friendly touch screen
  • Full fault diagnostics
  • Production reports
  • Password protected
  • Around 200 Pre-installed recipes
  • Up to 40 programms per thickness
  • Operation manual or automated
  • PLC controlled

16
CoolTemper Touch Screen Operation
  • User friendly easy touch screen operation

17
CoolTemper Key Facts
  • One of the easiest furnace to operate
  • One of the most energy efficiente furnaces
  • Excellent quality and competitive price
  • Market leader in UK
  • Very successfull in US and Asia
  • Just started in Central Eastern Europe

18
CoolLam Laminating Line
  • Tempering Furnace
  • Laminating Line
  • Heat Soak Oven
  • Quality Scanning

19
CoolLam Componets
  • Laminating Line
  • Loading Table
  • Washing Maschine
  • Laminating Room
  • 2 Preheating Prepressing Units
  • Unloading Table
  • Autoclave Line
  • Autoclave
  • High air pressure supply system

20
CoolLam Washing Maschine
  • Size 2,4 x 4,0 m
  • Thickness 2-15 mm
  • 2-10 mm self-alignment
  • 10-25 mm adjustable
  • 2 brushes
  • cycling or open type washing
  • drying with high pressure blower

21
CoolLam Laminating Room
  • Clean room environment
  • Laminating table roller type
  • Vacuum pad hoisted equipment
  • 3 sets of Glue film loading holder

22
CoolLam Preheating Prepressing
  • 1st Unit
  • 1 m heating with silica tube heaters
  • heating from upside downside
  • pressure adjustable by air cylinder
  • 2nd Unit
  • 4 m heating with silica tube heaters
  • heating from upside downside
  • pressure adjustable by air cylinder

23
CoolLam Autoclave Line
  • Oven with revolving open-type cover
  • Centrifugal circulating blower
  • 3 heaters controlled by one point
  • Cooling system aerofoil-type
  • Constant temperature pressure
  • 2 wagons with cross track
  • Laminating line overview
  • Autoclave line in the background

24
Product Lines - HeatSoak
  • Tempering Furnace
  • Laminating Line
  • Heat Soak Oven
  • Quality Scanning

25
HeatSoak Basic Information
  • Standard 2,1 x 3,6 2,4 x 4,8 m
  • Bigger sizes on request
  • Front or Side Loading
  • All heat-soaking oven include
  • Temperature data logging
  • Glass loading trolley
  • Railway system

26
HeatSoak Loading Options
Front Loading
Side Loading
27
HeatSoak Control Logging
Control System for fully automated operation
Data Logging
28
Line Scanner Quality System
  • Tempering Furnace
  • Laminating Line
  • Heat Soak Oven
  • Line Scanner

29
Line Scanner Basic Information
  • high precision glass measuring
  • as in-line process
  • size detection of outside and inside contour
  • drill hole recognition location and diameter
  • comparison to order items (option)
  • template digitizing 6000 x 3210 mm in 1 minute

30
LineScanner Construction
31
LineScanner Examples
32
LineScanner Examples
33
LineScanner Examples
34
Line Scanner Functionality
  • Very effective quality assurance system
  • High measuring precision of 0,3 mm
  • Transport speed up to 0,5m / second
  • For any glass type (structured, printed, sand
    blasted, )
  • Very little space required depth 350mm, height
    350mm
  • Evaluation within usual cycle time (e.g.
    tempering furnace)

35
Line Scanner Software Integration
  • Simple integration due to DXF format
  • Bed load display via Monitor
  • Production batch identification by Barcode
    integration
  • Size comparison regarding quality
  • Transfer data to remake pool for re-production
  • Integration into any automated process possible

36
Many thanks for your attention
  • Mag. Ernst Koller
  • General Manager
  • 43 676 880 40 500
  • ernst.koller_at_smartglass.at
  • SGS T r a d i n g S e r v i c e GmbH
  • Kapuzinergasse 6, 3340 Waidhofen / Ybbs, Austria
  • Tel 43 (7442) 539 88
  • Fax 43 (7442) 539 84
  • Email office_at_smartglass.at
  • http//www.smartglass.at
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