Profit by Material Waste Reduction

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Profit by Material Waste Reduction
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Profit by Material Waste Reduction

• What is it?
• A focused programme with the objective of
  measuring, identifying and reducing waste
  material from all aspects of an organisations
  value stream.
• Who is Eligible?
• Firms of any size

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Its not just scrap and reprints.
..But its ALL lost money!
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We dont waste material, we recycle it..

• Material waste
• Material cost
• Press time
• Bindery time
• People time
• Transport cost
• Storage cost
• Recycling cost
• What other problems does it hide?

Reducing material waste FREE PROFIT
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The Programme
½ Day Prep
Diagnostic / Awareness Day
Preparation Meeting
Workshop
Follow-up
2-3 Weeks
3-4 Weeks
3-4 Weeks
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The Programme
½ Day Prep
Diagnostic / Awareness Day
Preparation Meeting
Workshop
Follow-up

• ½ Day visit
• Walk the process with project sponsor
• Identify value stream
• Team make-up selection
• Agree data collection requirements

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The Programme
½ Day Prep
Diagnostic / Awareness Day
Preparation Meeting
Workshop
Follow-up

• 1 Day visit
• Project participants briefed
• Develop current waste map
• Prioritise causes of waste
• Establish baseline measures

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The Programme
½ Day Prep
Diagnostic / Awareness Day
Preparation Meeting
Workshop
Follow-up

• 3 Day Workshop
• Data analysis
• Team structured problem solving
• Implementation of waste reduction improvements
• Develop waste communication campaign
• Standardisation
• Management Feedback

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Workshop team in action
Team in action
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The Programme
½ Day Prep
Diagnostic / Awareness Day
Preparation Meeting
Workshop
Follow-up

• 1 Day follow-up visit
• Progress review
• Re-measure against baseline assessments
• Programme roll-out and sustainability planning
• Programme benefit summary
• Management feedback

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Costs

• 4,850 ( VAT) total programme costs
• Reasonable living and subsistence expenses for
  one ViP engineer.

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The Benefits

• Tangible cost reductions and profits boost. eg
• Scottish flexible packaging printer reduced make
  ready waste by 19
• Yorkshire web printer reduced run waste from
  12.5 to 4.5 saving 212,000 pa.
• Yorkshire web printer reduced slab waste from
  6.4 to 2.9 saving 43,000 pa

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The Benefits

• Tangible cost reductions and profits boost.
• Low implementation costs.
• Team based improvement programme.
• Coaching in World Class service methodologies and
  Best Practice tools
• Raise Organisation awareness of the impact of
  waste material on profit and job security.
• Identify future improvement opportunities.
• Approach can be rolled out to other value streams.

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Next Steps?

• Contact ViP at
• Tel [phone]
• Email admin_at_visioninprint.co.uk