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Aggregate Planning and Materials Requirements Planning

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Aggregate Planning - Master Production Schedule (MPS) ... Time Fences. MRP Concepts. Lot-Sizing Techniques. Lot-for Lot. EOQ/EPQ. Periodic Order Quantity ... – PowerPoint PPT presentation

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Title: Aggregate Planning and Materials Requirements Planning


1
Aggregate Planning and Materials Requirements
Planning
  • BA 339
  • Class 10

2
Aggregate Planning
  • Capacity Measurement
  • Buffering Demand Variability
  • Labor Buffer
  • Overtime
  • Part Time
  • Subcontract/Outsource
  • Inventory Buffer
  • Backlog Buffer

3
Aggregate Planning
  • Buffering Supply Variability
  • Inventory Buffer
  • Lead Time Buffer
  • Supply Base Buffer
  • Hiring and Firing Costs
  • Other Capacity Change Costs
  • Level Loading Objective

4
Production Planning and Control
  • Aggregate Planning - Master Production Schedule
    (MPS)
  • Materials Requirements Planning (MRP)
  • Manufacturing Resource Planning (MRPII)
  • Just-in-Time (JIT)
  • JIT II
  • Distribution Requirements Planning (DRP)
  • Distribution Resource Planning (DRPII)

5
Materials Requirements Planning
  • Bill of Material
  • List of all parts necessary to make ONE
  • BofM X Order GROSS Reqmts
  • Subtract Inventory
  • Subtract On Order
  • NET Reqmts
  • Net Reqmts Exception Report
  • What to BUY, What to MAKE
  • Offset NR by Lead Time WHEN to Order

6
MRP Concepts
  • Multiple Parents
  • Multiple Uses of One Part in BofM
  • Lowest Level Code
  • System Nervousness
  • Exception Reports
  • Time Fences

7
MRP Concepts
  • Lot-Sizing Techniques
  • Lot-for Lot
  • EOQ/EPQ
  • Periodic Order Quantity
  • Fixed Interval, Variable Quantity
  • EOQ/Avg Use
  • Fixed Order Quantity
  • Variable Interval, Fixed Quantity
  • Standard Package Quantities
  • Price Break Levels

8
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9
(No Transcript)
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