JOHN DEERE F525 RESIDENTIAL FRONT MOWER Service Repair Manual Instant Download (TM1475)

1
F510 and F525
Residential Front Mowers
John Deere Horicon Works TM1475 (23OCT95) LITHO
IN U.S.A. ENGLISH
2
F510 and F525 Residential Front Mowers
TM1475 (23OCT95)
B
3
Introduction
FOREWORD This manual is written for an
experienced technician. Essential tools required
in performing certain service work are identified
in this manual and are recommended for use. Live
with safety Read the safety messages in the
introduction of this manual and the cautions
Information is organized in groups for the
various components requiring service instruction.
At the beginning of each group are summary
listings of all applicable essential tools,
service equipment and tools, other materials
needed to do the job, service parts kits,
specifications, wear tolerances, and torque
values. Technical Manuals are concise guides for
specific machines. They are on-the-job guides
containing only the vital information needed for
diagnosis, analysis, testing, and
repair. Fundamental service information is
available from other sources covering basic
theory of operation, fundamentals of
troubleshooting, general maintenance, and basic
type of failures and their causes.
presented throughout the text of the manual.
N
This is the safety-alert symbol. When you see
this symbol on the machine or in this manual, be
alert to the potential for personal injury.
Technical manuals are divided in two parts
repair and operation and tests. Repair sections
tell how to repair the components. Operation and
tests sections help you identify the majority of
routine failures quickly.
DX,TMIFC -19-22MAY92 F510/F525 Front Mowers 131295
TM1475 (23OCT95)
PN3
4
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• JOHN DEERE DEALERS
• This is a complete revision for TM1475F510 and
  F525 Residential Front Mowers.
• Discard TM1475 dated (01MAY92) and replace with
  this manual.
• New information added to this manual includes
• Updated engine repair procedures and
  specifications.
• New engine adjustment procedures.
• New electrical wiring harness diagrams.
• New electrical schematics and diagnostic
  diagrams.
• Updated electrical tests.
• New mower deck repair procedures.

TM1475,DPS -19-23OCT95
F510/F525 Front Mowers 131295 PN4
6
Contents
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company 10
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company 20
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company 30
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company 40
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company 50
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company 60
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company 65
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company 80
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company 210
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company 220
SECTION 10GENERAL INFORMATION SECTION 210SPECIFICATIONS/OPERATIONAL Group 05Safety CHECKOUT PROCEDURE Group 10General Specifications Group 05Operational Checkout Procedure Group 15Repair Specifications Group 10Test and Adjustment Specifications Group 20 Fuel and Lubricants Group 25Serial Number Location SECTION 220ENGINE OPERATION, TESTS, AND SECTION 20ENGINE REPAIR Group 05Engine Component Location Group 05Remove and Install Engine Group 10Theory of Operation Group 10Blower Housing and Flywheel Group 15Diagnosis, Tests, and Adjustments Group 15Cylinder Head and Valves Group 20Cylinder Block and Internal SECTION 230FUEL/AIR OPERATION, TESTS, Components AND ADJUSTMENTS Group 05Component Location SECTION 30FUEL AND AIR SYSTEM REPAIR Group 10Theory of Operation Group 05Fuel Tank Group 15Diagnosis, Tests, and Adjustments Group 10Fuel Pump SECTION 240ELECTRICAL SYSTEM Group 15Air Cleaner OPERATION, TESTS, AND Group 20Carburetor ADJUSTMENTS Group 05 Component Location SECTION 40ELECTRICAL REPAIR Group 10Theory of Operation Group 05Electric PTO Clutch Group 15Diagnosis, Tests, and Adjustments Group 10Starter Group 20Wiring Schematic and Harness Group 15Ignition and Charging System Diagram SECTION 50POWER TRAIN REPAIR SECTION 250POWER TRAIN OPERATION, Group 10Hydrostatic Transmission and TESTS, AND ADJUSTMENTS Differential Group 05Power Train Component Location Group 10Theory of Operation SECTION 60STEERING REPAIR Group 15Power Train Diagnosis Group 05Steering Shaft and Gears Group 10Wheels SECTION 260STEERING OPERATION, TESTS, AND ADJUSTMENTS SECTION 65BRAKE REPAIR Group 05Component Location Group 05Brake Repair Group 10Theory of Operation Group 15Diagnostics Group 20Adjustments SECTION 80MISCELLANEOUS Group 05Mower Deck Repair SECTION 265BRAKE OPERATION, TESTS, Group 10Blade Drive Belt AND ADJUSTMENTS Group 1538-Inch Snowthrower Group 05Component Location Group 20Power Flow Blower Assembly Group 10Theory of Operation Group 25Engine Shroud and Fenders Group 30Weight Transfer System Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1475-19-23OCT95 COPYRIGHT 1995 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 1992, 1989 Deere Company
i
F510/F525 Front Mowers 131295
TM1475 (23OCT95)
PN546
7
Contents
Group 15Diagnostics Group 20Adjustments
10
SECTION 280MISCELLANEOUS OPERATION, TESTS, AND
ADJUSTMENTS Group 05Component Location Group
10Theory of Operation Group 15Diagnosis
and AdjustmentsSnowthrower Group
20DiagnosisPower Flow Blower Assembly
20
Index
30
40
50
60
65
80
210
220
ii
F510/F525 Front Mowers 131295 PN547
8
GENERAL INFORMATION 10
Section 10
Contents
Page
Group 05Safety . . . . . . . . . . . . . . . .
10-05-1
Group 10General Specifications Machine
Specifications . . . . . . . . . . . . .
10-10-1
Group 15Repair Specifications Engine
Configuration Chart . . . . . . . . . . Repair
Specifications . . . . . . . . . . . . . .
10-15-1 10-15-2
Tune-Up Adjustments . . . . . . . . . . . . . .
10-15-13 Metric Cap Screw Torque Valves . . . .
. . 10-15-14 Inch Cap Screw Torque Values . . .
. . . . 10-15-15 Group 20 Fuel and Lubricants
Group 25Serial Number Location Serial Number
Information . . . . . . . . . . . Product
Identification Number . . . . . . . . . Engine
Serial Number . . . . . . . . . . . . . .
10-25-1 10-25-1 10-25-1
10-1
F510/F525 Front Mowers 131295 PN514
9
Group 05 Safety
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. 10
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. 05 1
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.
Follow recommended precautions and safe operating
practices.
DX,ALERT -19-03MAR93
-UN-07DEC88
T81389
UNDERSTAND SIGNAL WORDS A signal wordDANGER,
WARNING, or CAUTIONis used with the safety-alert
symbol. DANGER identifies the most serious
hazards. DANGER or WARNING safety signs are
located near specific hazards. General
precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages
in this manual. DX,SIGNAL -19-03MAR93
-19-30SEP88
TS187
FOLLOW SAFETY INSTRUCTIONS Carefully read all
safety messages in this manual and on your
machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety
signs. Be sure new equipment components and
repair parts include the current safety signs.
Replacement safety signs are available from your
John Deere dealer. Learn how to operate the
machine and how to use controls properly. Do not
let anyone operate without instruction. Keep
your machine in proper working condition.
Unauthorized modifications to the machine may
impair the function and/or safety and affect
machine life. If you do not understand any part
of this manual and need assistance, contact your
John Deere dealer. DX,READ -19-03MAR93
-UN-23AUG88
TS201
10-05-1
F510/F525 Front Mowers 131295 PN6
10
Safety
HANDLE FLUIDS SAFELYAVOID FIRES When you work
around fuel, do not smoke or work near heaters or
other fire hazards. Store flammable fluids away
from fire hazards. Do not incinerate or puncture
pressurized containers. Make sure machine is
clean of trash, grease, and debris. Do not store
oily rags they can ignite and burn spontaneously.
10 05 2
-UN-23AUG88
TS227
DX,FLAME -19-04JUN90
PREVENT BATTERY EXPLOSIONS Keep sparks, lighted
matches, and open flame away from the top of
battery. Battery gas can explode. Never check
battery charge by placing a metal object across
the posts. Use a volt-meter or hydrometer. Do
not charge a frozen battery it may explode. Warm
battery to 16C (60F). DX,SPARKS -19-03MAR93
-UN-23AUG88
TS204
PREPARE FOR EMERGENCIES Be prepared if a fire
starts. Keep a first aid kit and fire
extinguisher handy. Keep emergency numbers for
doctors, ambulance service, hospital, and fire
department near your telephone. DX,FIRE2 -19-03
MAR93
-UN-23AUG88
TS291
F510/F525 Front Mowers 131295 PN8
11
Safety
PREVENT ACID BURNS
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. 10
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. 05 3
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes.
Avoid the hazard by Filling batteries in a well-ventilated area. Wearing eye protection and rubber gloves. Avoiding breathing fumes when electrolyte is added. Avoiding spilling or dripping electrolyte. Use proper jump start procedure.
If you spill acid on yourself Flush your skin with water. Apply baking soda or lime to help neutralize the acid. Flush your eyes with water for 1530 minutes. Get medical attention immediately.
If acid is swallowed Do not induce vomiting. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts). Get medical attention immediately.
DX,POISON -19-21APR93
-UN-23AUG88
TS203
HANDLE CHEMICAL PRODUCTS SAFELY Direct exposure
to chemical products can cause severe skin
irritation and injury. Hazardous fumes can be
generated when handling the chemicals. Wear
close fitting clothing and a face mask when
handling chemicals. Dispose of chemical waste and
packaging material properly. A Material Safety
Data Sheet provides specific details on chemical
products and physical dangers, safety procedures,
and emergency response techniques. User awareness
and training is required under U.S. workplace and
environmental laws. See your John Deere dealer
for information on chemical products used with
John Deere equipment. DX,MSDS -19-28SEP90
-UN-23AUG88
TS272
F510/F525 Front Mowers 131295 PN8
12
Safety
AVOID HIGH-PRESSURE FLUIDS Escaping fluid under
pressure can penetrate the skin causing serious
injury. Avoid the hazard by relieving pressure
before disconnecting hydraulic or other lines.
Tighten all connections before applying
pressure. Search for leaks with a piece of
cardboard. Protect hands and body from high
pressure fluids. If an accident occurs, see a
doctor immediately. Any fluid injected into the
skin must be surgically removed within a few
hours or gangrene may result. Doctors unfamiliar
with this type of injury should reference a
knowledgeable medical source. Such information is
available from Deere Company Medical Department
in Moline, Illinois, U.S.A.
10 05 4
-UN-23AUG88
X9811
DX,FLUID -19-03MAR93

• PARK MACHINE SAFELY
• Before working on the machine
• Lower all equipment to the ground.
• Stop the engine and remove the key.
• Disconnect the battery ground strap.
• Hang a DO NOT OPERATE tag in operator station.
• DX,PARK -19-04JUN90

-UN-24MAY89
TS230
F510/F525 Front Mowers 131295 PN8
13
Safety
SUPPORT MACHINE PROPERLY
Always lower the