1995-2000 Honda TRX300 TRX300FW Fourtrax Service Repair Manual Instant Download

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(No Transcript)
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HOW TO USE THIS MANUAL Follow the Maintenance
Schadula (Section Z) recommendations to ensura
that the vehicle is m pegk aparafing conôtion and
the emiasion levBl6 iFe within la standards set
by the Califor- nia Air Resources Board.
CONTENTS
Sections 1 through 3 apply to the Complete
FOURTFtAX, while sections 4 through 21 describe
parts of the FOURTRAX, grouped aocording to
iocation.
FUEL SYBTEfg
CYLINDER HEAD/VALVES
mind the section you want on this page, nen tum
to the table of contents on page 1 of that
section.
Most sections stari with an assembly or system
illustration, service informal on and
Troubleshooting for the section, Tha subsequent
pages give detailed proce- dures.
ALTERNÂTOR/STARTER CLUTCU
GEARSHIFT LINKAGE
FRONT WHEEL/SUSPENSlOfUSTEERING
ff you don'f know the source ot tne trouble, go
to section 22, Troubleshooting.
BRAKES REAR WHEEL/SUSPENSION
All Irdlt-ztôon, illueUatfons,
dirœtiltms and speotflcatlone Iriclwjed in thie
xibIIctrIjoci are I-IONDA MOTOR CO.,
LTD. Service Publications Office
WIRING DIAGRAM
3
1. GENERAL INFORMATION
1-1 1-1 1-2 1-4 17
GENERAL SAr5TY SERVICE RULE9 MODEL IDENTfFlCATiOH
SPECIFfCATfON5 TORQUE VALUES
TOOLS CABLE g HARNESS ROUTING EMISSION CONTROL
SYSTE IS (After '97 EMISSION CONTROL lNFORMATiON
LABEL (Altar '9Y Callfornia type only)
1-10 1-12 1-J9 1-19
GENERAL SAPETY
If ttie engine mam be running Io da some walk,
make rule the ores is wetl-vanfilated. Never run
ffie engine in an enclosed aree. Tte exAaus/
contains poisonous carbon monoxide 9es leaf fnay
cause loss of con oneness amd lead to deam.
Tfie battery genereles hydrogen pas vi'hich aan
be highly explosive. Do not senate orâ/low
liemefi or sparks near Ihé benery. âSperia//y'

• inhaled aBbefiloe fibers have been hound fio
  ceuse fesplraiory di'sease and eancer Pfizer use
  an afi- hoes or fi-y0 la cléan
• brake or alutofi assembfias.
• Else ari OSHA-approved vacuum cleaner or s/female
  method approved 0y OSHA designed la mirfirnize
  tfie hazerd caused fry

Oaaoline Is extremely Itemmabte and is expiaeiva
under cedain cmditionâ. Do not fimfii e or
allon'flames at speffis in your wa'rk area or
w/ere gasoline is stored.

• Tfie battery e/ec/ro/jrfe con/eins so//uric acid.
  Prof your eyea, skin and ifi otfi! . In tfie naae
  of contecf, flush thoroughly 'itfii walar
• and call a doolor it electrolytegeta in your
  ayas.
• ssmvice Rucss
• Use genuine HONDA or HONDA-recommended pans and
  lubricants or Ihoir equlvalents. Parts that don't
  meet HONDA'a deeign
• specifications may cause damage to the vehicle.
• Use the special toole designed for this product
  la avoid damage and frs_at_rig assembly.
• Use only metric tools whan servicing the vehicle.
  Metric bdts, nuts and screws are not
  interchangeable Mth English fasteners.
• nstall naw gaskéte. O-rings, colter pins, and
  lock pistes when reassembling.
• When tightening bolts or nuts begin with the
  larger diameter or Inner bolt firsL Then tighten
  to the sgecied torque diagonally in incremenlal
  steps. unless a particular sequence is specified.
• Clean parts In non-flammable or high hash poinl
  solvent upon disassembly.
• Lubricate any siding surfaces before ree8sembly.
• 6. After reassembly. check all parts for propar
  installation and operation.

1-1
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GENERAL INFORMATION MODEL IDENTIFICATION
TRX300
TR X300FW
6
GENERAL INFORMATION
ï1 ) The frame úeria! nrlmhr'r is stamped nn lhe
front r f lhe fi awe.
(Zl The engine set ial number s stumped rn me
üpoer side i! ï!1e right crankcase
'3i The carburetor idontifiral nn iJ mber is on
the Ic!t a!de of the carb rr 1ßr body'.
7
GENERAL INFORMATION
SPECIFICATIONS
l TRX30OFW
DIMENSIONS Ovar8II lenglh 1.910 mm (7S.2 in) 1,t15 mm (43.9 inj 1,157 mm (45.6 in) 1,088 mm 42.B in) 1,077 mm (42,4 in) 1,239 mm (48.8 In) 1,239 mm (48.8 in) 783 mm (30.8 in) 763 mm (30.8 in) 305 mm (12.0 in) 297 mm (11.7 in) 180 mm (8.3 in) 160 mm (6.3 in) 22\ kg (487 lb) 1,110 mm (43.7 in) \.085 mm 42.7 in) 1,086 mm 42.9 in) 1,238 mm 48.7 in) 1,235 mm (48.6 in)) 780 mm (30.7 In) 788 mm (3\.0 in) 309 mm (12.2 ml) 1172 mm (6.8 in) 239 kg (527 lb)
Overall width B97 Ahe '97 1.910 mm (7S.2 in) 1,t15 mm (43.9 inj 1,157 mm (45.6 in) 1,088 mm 42.B in) 1,077 mm (42,4 in) 1,239 mm (48.8 In) 1,239 mm (48.8 in) 783 mm (30.8 in) 763 mm (30.8 in) 305 mm (12.0 in) 297 mm (11.7 in) 180 mm (8.3 in) 160 mm (6.3 in) 22\ kg (487 lb) 1,110 mm (43.7 in) \.085 mm 42.7 in) 1,086 mm 42.9 in) 1,238 mm 48.7 in) 1,235 mm (48.6 in)) 780 mm (30.7 In) 788 mm (3\.0 in) 309 mm (12.2 ml) 1172 mm (6.8 in) 239 kg (527 lb)
Overall heigh '95'97 Alter g7 1.910 mm (7S.2 in) 1,t15 mm (43.9 inj 1,157 mm (45.6 in) 1,088 mm 42.B in) 1,077 mm (42,4 in) 1,239 mm (48.8 In) 1,239 mm (48.8 in) 783 mm (30.8 in) 763 mm (30.8 in) 305 mm (12.0 in) 297 mm (11.7 in) 180 mm (8.3 in) 160 mm (6.3 in) 22\ kg (487 lb) 1,110 mm (43.7 in) \.085 mm 42.7 in) 1,086 mm 42.9 in) 1,238 mm 48.7 in) 1,235 mm (48.6 in)) 780 mm (30.7 In) 788 mm (3\.0 in) 309 mm (12.2 ml) 1172 mm (6.8 in) 239 kg (527 lb)
Wheelbaee '9567 Aker 97 1.910 mm (7S.2 in) 1,t15 mm (43.9 inj 1,157 mm (45.6 in) 1,088 mm 42.B in) 1,077 mm (42,4 in) 1,239 mm (48.8 In) 1,239 mm (48.8 in) 783 mm (30.8 in) 763 mm (30.8 in) 305 mm (12.0 in) 297 mm (11.7 in) 180 mm (8.3 in) 160 mm (6.3 in) 22\ kg (487 lb) 1,110 mm (43.7 in) \.085 mm 42.7 in) 1,086 mm 42.9 in) 1,238 mm 48.7 in) 1,235 mm (48.6 in)) 780 mm (30.7 In) 788 mm (3\.0 in) 309 mm (12.2 ml) 1172 mm (6.8 in) 239 kg (527 lb)
Seaheighi 95'97 After '97 1.910 mm (7S.2 in) 1,t15 mm (43.9 inj 1,157 mm (45.6 in) 1,088 mm 42.B in) 1,077 mm (42,4 in) 1,239 mm (48.8 In) 1,239 mm (48.8 in) 783 mm (30.8 in) 763 mm (30.8 in) 305 mm (12.0 in) 297 mm (11.7 in) 180 mm (8.3 in) 160 mm (6.3 in) 22\ kg (487 lb) 1,110 mm (43.7 in) \.085 mm 42.7 in) 1,086 mm 42.9 in) 1,238 mm 48.7 in) 1,235 mm (48.6 in)) 780 mm (30.7 In) 788 mm (3\.0 in) 309 mm (12.2 ml) 1172 mm (6.8 in) 239 kg (527 lb)
Foot peg Weight '9S87 After 97 1.910 mm (7S.2 in) 1,t15 mm (43.9 inj 1,157 mm (45.6 in) 1,088 mm 42.B in) 1,077 mm (42,4 in) 1,239 mm (48.8 In) 1,239 mm (48.8 in) 783 mm (30.8 in) 763 mm (30.8 in) 305 mm (12.0 in) 297 mm (11.7 in) 180 mm (8.3 in) 160 mm (6.3 in) 22\ kg (487 lb) 1,110 mm (43.7 in) \.085 mm 42.7 in) 1,086 mm 42.9 in) 1,238 mm 48.7 in) 1,235 mm (48.6 in)) 780 mm (30.7 In) 788 mm (3\.0 in) 309 mm (12.2 ml) 1172 mm (6.8 in) 239 kg (527 lb)
Ground clearance 9BB7 flier '97 1.910 mm (7S.2 in) 1,t15 mm (43.9 inj 1,157 mm (45.6 in) 1,088 mm 42.B in) 1,077 mm (42,4 in) 1,239 mm (48.8 In) 1,239 mm (48.8 in) 783 mm (30.8 in) 763 mm (30.8 in) 305 mm (12.0 in) 297 mm (11.7 in) 180 mm (8.3 in) 160 mm (6.3 in) 22\ kg (487 lb) 1,110 mm (43.7 in) \.085 mm 42.7 in) 1,086 mm 42.9 in) 1,238 mm 48.7 in) 1,235 mm (48.6 in)) 780 mm (30.7 In) 788 mm (3\.0 in) 309 mm (12.2 ml) 1172 mm (6.8 in) 239 kg (527 lb)
Dry welghl 1.910 mm (7S.2 in) 1,t15 mm (43.9 inj 1,157 mm (45.6 in) 1,088 mm 42.B in) 1,077 mm (42,4 in) 1,239 mm (48.8 In) 1,239 mm (48.8 in) 783 mm (30.8 in) 763 mm (30.8 in) 305 mm (12.0 in) 297 mm (11.7 in) 180 mm (8.3 in) 160 mm (6.3 in) 22\ kg (487 lb) 1,110 mm (43.7 in) \.085 mm 42.7 in) 1,086 mm 42.9 in) 1,238 mm 48.7 in) 1,235 mm (48.6 in)) 780 mm (30.7 In) 788 mm (3\.0 in) 309 mm (12.2 ml) 1172 mm (6.8 in) 239 kg (527 lb)
FRAME Type Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
Rim 6ize Rear Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
Suspension travel Front Rear Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
Front tire 6ize, pressure Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
Rear tire size, pressure Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
FmnbaCe Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
Rear drake Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
FUeT task capacity Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
Fuel reserve capacity Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
Toe-in Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
Castat ang\e Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
Gamder angle Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
Trail lengrh Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
Tread F-ront Rear Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in) Double cradle 11 x 8.5 AT 9 x 9.0 AT 11 x 7.5 AT Axle travel 130 mm (5.1 in) Axle trail 130 mm (S.1 in) AT 23 x 8-11 w. 2.9 psi (OJQ kq/cm2, 20 kPa) AT 23 x 6-11 , 4.4 psi (0 30 kg/cm, 30 kPa) AT 25 x 11-9 , 2.0 psi (0.20 kg/cm, 20 tPa) AT 24 x 9-11 e, 2.9 psi 0.20 kg/cm2, 20 kPa) with cargo 3.6 psi (0.25 kg/cm, 25 kPa) Hydraulic operated landing/trailing shoe Hydraulic operated dual leading 6hoe Cable operated leading/trailing shoe 12.5 liters (3.3 US gal, 2.8 Imp gal) 2.5 liiers f0.7 US gal, O.6 Imp gal 5 mm (0,25 in) 4 mm (0.16 inl II 0.2 l0 33.o mm f1.26 in) 110.0 mm 0.3s in) 79i mm (31.1 in) (840 mm (33.1 in) 840 mm (33.1 in) 840 mm (33.1 in)
1-4
8
GENERAL INFORMATION
! TRX 30OF W
Type Cylinder
'e cyI!n 7 1 0 x 6 ñ mm t2.9 1 x 2.5E in)
ñ ii1 2.6 US '. 2.2 tmp rj!j at uise
ssembly li (2.3 US q!. 1 9 Imp q') atter draw
nq
BTDC ABDC RRDC ATDC IN mm i0 i j 0.1 mm i 0.G06
in)
I Liro!t'e Lur
1-5
9
GENERAL lNFORMATlOu
DRIVE TRAIN Clutch Transmicsion Primary reduction Gear Ratio S/L II III IV Rever6e Final reductlon Front (TRX300FW Rear Gearshifl pattem ffrom differentlal oil capacity Front gear case oil capaCity Rear finai drlve oil cepacI\y Wet multi-plate, automatic centrifugal 5-speed constant mesh wilh reverse 2.407 T65/27) 4.083 (49/12) 2.389 (43/18) 1.606 (37/23) 1.179 (33/28) 0.B48 (28/33) 5.397 (34/12 x 40/21 5.554 (19/13 x 38/10) 1.4b2 (19/13) x 3.889 (35/9) Leff Boot operated return eyeem, Forward N-S/L-1-2 Reveiae NR 20I cc (6.8 oz) at disassembly 190 cc (6,4 oz) after draining 200 cc (6.8 az) at disassembly 190 sc (6.4 oz) after draining 100 cc (3.4 oz) at diaassembly cc 3.ß az at\rv
ELEGTFIICAL Ignition Igni5on timng Initial Full advance Altemator Capaclty Battery Standard For cold dimate Below S C/41 F) For extended high speed ridlng Spark plug gap Headlight Taillight Neutra indicalor Reverse indicator Oil high tempeiature Indicator DC-CDI 1S BTÖG at idle 3\ " 8TDC at 4,500 100 rpm O.22 kW/5,000 /pm 12 V-12 AH
ELEGTFIICAL Ignition Igni5on timng Initial Full advance Altemator Capaclty Battery Standard For cold dimate Below S C/41 F) For extended high speed ridlng Spark plug gap Headlight Taillight Neutra indicalor Reverse indicator Oil high tempeiature Indicator 0.B-0.9 mm (0.D310.005 my) 12 V 25/25 W x 2 12 V 5 W 12 V \.7 W 12 V 1.7 W 2 V 1.7 W
1-6
10
GENERAL INFORMATION
TOROUEVALUES ENGINE
Turqtze
TI1read Dia.
ttem
Q 1y
Fie arks
f4Ih 1n
Nm
kg-m
Cngine oil drain bnlt
1
1 i2
25
2.3
Ol fiter covcr boh 6 10 1 .U 7 JOTC 2
Cm tell aujusling sci ew dock nul 1 2? 2.2 16
Vnlve aJjusting lock nut 17 1? 12
Spara plug 1R 1.8 14
InsuIaor band screvz 4 01 2.9
Carb retor covcr scr6w 35 03
Stcning Lnr ichmcr I (SEj valve nut i 5 0.2ù 1.8
C ylider head cover f6 mm S!-J boIt'i iò mm
1Iiti ge bJIt C yI'nder head (cao nu\) (sock it
hnlt Carli sprocket Goll Ca'fi cnain tensoncr
liftcr mot ming bolt \seaIing oolt/ OII pjpc
dolt \ BLACK) ODI pums ssenlbly boh Oil pa!h
pile hcli Cylinder mounlinq doi1 Centrifugal
clutch 'oCk nut Change clutclJ IJk i i I
ClHtch spring boh P -erSe.'neu'ral rotor
bclt Righf crankcase cover Ù7It KicK starter
ratchet r'uirl ' Starter reduction grrr rover
bolt Iqnition pus g iter a for sockcl
bolt After amor SiatOr boh Slater cl ich Torx
Coil Flyv heel botl Searshifi return sprinj
pin Letl cranhcas cover boIt 5iJe t gll covei
bult t1'H X400FW I OUTPUT GEAR Output shaft
bearing hoI1er toI1 Counter3haft óec int Inrk
n\ll Outout shaft L0aring outer race lock nut
Oi.tpul huh bearing iniJer rice iock nut Ot Ipu!
gear case mounting Poi' Crankcase boh Bearrjg
sel platr foIl Sam chcin g lu lJcloei
bolt Neutrai Switch Reverse w ich Oil ts mperetr
re Se r\'so r
10 T 2
1.0 1 Z
7
6 10
10 4
18 14
20 10 10 12 7 12
2.0 1.0 T .0 2 0.7 1.2
NOJ'E- 1
1 1 2 2 2 1
C 7 5
7
5,1 9 7 8.7 BC
NOTE 1 1''4 NOTE 1.'4
i0
10 12 10 6 10 16 11U 22 10 I0
1.0 i. T.0 0.6 1.0 1G z1.0 2.2 1.0 1.U 2.0 10.0
10.0
7
6 6 5
2
6 12
6
7
1
1
32
6 6 ò
1Ù
NOTA 1 NOTE 1
9 9 9 9 13
1 1 1
18
1 R
1-7
11
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GENERAL INFORMATION FRAME
IlenJ Throarl Dia. (rrim) Torq't ic Torq't ic Torq't ic Remarxs
IlenJ Throarl Dia. (rrim) Nt kqm tt Ib Remarxs
Erg.ne bracket bolt (front' 4 10 75 7,5 54
Engine brnchet nut (upper 2 10 75 7 ? 5'1
Engine mounting nui fl'onf and uppers 2 10 75 7.5
Emire mounting nul ear. upper and rear'lower/ 2 10 75 7 S 54
Gearshft pedal DOIt i G 16 1.6 i2
9 1 8 18 33 2R 3.3 B 24 20
ExhausT mr.fffü m0\/njing bolt 8 10 55 fi S .0
Exhaust plpe prolec10f boI1 3 6 IB t 8
DC sonsent 16 f 6 1.2
FRDNT
Hanolebar lpü h.oIder bol! 8 27 2,7 20
fandIebar switch housng cCrev,' 5 2 0.2 1.4
Plaster cblinder hoIoer t 12 1.2 g
Hnnrilcbar grip end bcll C 10 1.0 7
Thoi1Ie case cover Z 4 J 0.3 2 h
I-IandIebaf iev r pivot boM 1 6 1.0 0 10 0.7
Handlebar re'ver pivot ooh look nut 1 6 G 0.6 4.3
Wheel nul B 10 65 6.Ü 47
Wheel hu0 m0unting boil (TR X300FWj '! G 0 1.0 7
Front arm mourit'r q nut 8 B 31 3. T 22 NOTE 5
Front arm ball joirs\ nHt 4 12 036 .T.03.6 222ß
Tie-lot 0aII lont nut 4 12 55 5.5 40 NDTE
Tie mil look ntJt 4 1,? 55 Ü.3 40
'Steering sinh upper ho\de/ belt 2 9 63 J.3 ?4
Steering shufl nu! 1 TA 100.120 10.012.0 2 -R7 NO7E 6
Uanclebar lower holder nHt 1 10 4O 4.0 29 NOTF 5
Shock absorber mounting Gull upper 2 1.0 31 3.1 22 NOTE 3
lowei 2 10 45 '4 5 33 NOTE 3
K1as1er cyiindor covor screw 2 4 Z 0.2 1. 4
Brake hose boli 3 ! o 3ü 3.5 2
Whee cylinder boI\ iTR X fJ0U) 4 6 8 0 ß 6
Adtuster ÖOIt \ T BX300/ 4 ö 8 0.8 5
Frcr'1 urake panel bolt 8 6 29 2.9 21 NDTE S
Axle nut 2 IR sa i 00 8.010.0 58 72 NOTE G
VJheei cylindsr 6ssy. 6 nem bolt (TRX 300FV7 1 6 8 0.8 6
8 mm bolt (TRX 300FW) 4 8 1.7 1.7 12
Brake pipe joint nut 2 10 14 1.4 10 NOTÜ Z
Bake IJose freaffler lube clamp bolt 4 6 12 1.2 g
8rae blender valve 2 B 6 0.6 4,J
RzAn
Wr.erl nut 8 10 6û 6.5 47
Axle housing bolt t 10 45 4 33
Axle luck nu' tinr er) 2 32 40 4.0 29
fculer ? 32 \ û0 13.0 è4 NOTE 1
AWenul 2 T6 140160 14 Œ-1Ñ.0 101 116
Br4kp \ane! dra!n boI1 1 12 15 2.3 1d
Brake panrI m t 4 10 ûû 3.3 25 NOTE 3
Shack ab?o n'e' 'tJor nt nut 2 10 45 4.5 33 NOTE
Sav inqarm le ft Dlcol DuIt 1 30 115 \ 1.5 83
Songarm rigLif pivo! bOIt 30 4 0.4 8
Sw ngarm iiqhi givu\ Trk nut. 30 1S t t ñ BS
Trailer fi! F' bc"T 0 10 7û 7.5 ü4 NOIE t
1-8
13
GENERAL INFORMATION
FRAME (cont'd)
I l TRx3OoI
'torque kg 'n
Th read dia
Reuarks
Nm
II-Ih
F no IT niFFL PENS IAL I TAX 300F\V
Oil fillor cag 1 Oil fillor cag 1 30 t2 1.2 9 9
1U 45 4.5 33 33
2 6 2Z 2.2 )6 2.2 )6 2.2 )6
C.ap bolt forx' 6 '23 3.3 24
fling qear bolt 6 ?i0 5 O 36
Pin nn rearing Icci nrjt 1 60 T00 10.0 72 NOTE 3
P ni'un juin1 nut 1 16 11U 110 do NOTE 1
Urain doll 1 6 14 1.2
Cover bolt 1.0 mm! 2 10 48 4.R
8 mm FFIUNT GEAR CASE ITR X300FWi OI! f fler rnp I.founding roll iB mint 6 3 tj 26 2 9 18
(6 nin\l Drama bolt FINAL ORIVE Oii fi Ier cap 6 12 t. 9 1G
U GIFt' l1Ut 4 10 45 4.5 30 NOTE S
Cov'er boll (10 .mm 2 10 48 4.8 35 NOTE 1
i0 mmi 6 i0 mmi 6 8 26 2.6 19 19
Pininn tJeering oJk rlut 60 1fI0 10.0 7 hIOTE 3
Pinion jo.n1 nu! 1 16 T10 11.0 B0 NOTE 1
Urain boJl 1 8 12 1.2 9
Cover Goal

• NOTE 1 Apply locking agent lu we threads.
• Apply uit to jho far.gc and hreads
• 3 State
• 4- Le1l-hano threads.
• Du not re use.
• Apply grease to the Ilarige threads.
• Toruue specificato is listeri aL'Uve are for
  'he niust impcrtan! tglîten ng pUints. If a
  toruue sgecification is not lisred, follovz the
  s\ar'dards ?\vrin Oclow
• STANDARD TOROUE VALUES

lie t TorQue N-n i kg-m It-Ib/ Item Torque N ni (kg-in, tt-lb)
S item hoit. rul ñ IO.fi, ?.ii 4 t0.4. 2.9)
G rr.n hol!. nr t 10 (1.0, 7 G mm scre \', G mm flange boll 9 /0.9, 6.5
C mm flange bolt, nut 12(1.2.91
10 Kim hot!. n.ut 8 mm Ilarge bolt. nut 27 (27. 20j
12 m'n bol, nut 10 mm flange bolt, nut 40 !4.0. P9)
1-9
14
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