Toyota 5FGC10-15 Series Forklift Service Repair Manual Instant Download

1
FOREWORD
This manual covers the service procedures of
the TOYOTA FORKLIFT 5FGC7 7 5 Series. Please
use this manual for providing quick, correct
servicing of the corresponding forklift
models. This manual deals with the above models
as of September 7988. Please understand that
disagreement can take place between the
descriptions in the manual and actual vehicles
due to change in design and specifications. Any
change or modifications thereafter till be
informed by Toyota Vehicles' Parts Service
News. For the serviceprocedures of the mounted
engine, read the repair manuals listed below as
reference together with this manual. (Reference)
Repair manuals related to this manual are as
follows TOYO INDUSTRIAL VEHICLE 4Y ENGINE
REPAIR MANUAL (No.
TOYO
INDUSTRIAL VEHICLE 4P ENGINE
REPAIR MANUAL (No.
TOYOTA MOTOR CORPORATION
2
SECTION INDEX GENERAL ENGINE TORQUE CONVERTER
DIFFERENTIAL FRONT AXLE REAR AXLE STEERING
BRAKE BODY MATERIAL HANDLING SYSTEM
MAST CYLINDER OIL PUMP OIL CONTROL VALVE APPENDIX
3
GENERAL
Page 0 - 2
EXTERIOR VIEWS
VEHICLE LISTING
0 - 3
FRAME NUMBER
0-3
ABBREVIATIONS ..................................
.. 0 - 4
0-4
OPERATIONAL STANDARD BOLT NUT TIGHTENING TORQUE
PRESSURE HOSE TIGHTENING TORQUE
0-5
0-7
0-8
ROPE SUSPENSION ANGLE SAFE LOAD FOR EACH ROPE
SUSPENSION ANGLE
0-8
COMPONENT WEIGHT
0-9
RECOMMENDED LUBRICANT QUANTITY TYPE
0-10
LUBRICATION CHARTS
0-11
PERIODIC MAINTENANCE
0-12
PERIODIC REPLACEMENT LUBRICANTS AND PARTS
0-18
4
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5
0-2 EXTERIOR VIEWS
Front View
Rear View
6
VEHICLE LISTING
Payload Model Engine model Engine Drive system Remarks
1.0 ton 4Y Gasoline Torque converter P/S installed as standard
1.0 ton 30- 5 FGC 10 4P
1.25 ton 5FGC 1 3 4Y
1.25 ton 30- 5 FGC 13 4P t t
1.5 ton 4Y t
1.5 ton 30- 5 FGC 1 5 4P t t
FRAME NUMBER
7
ABBREVIATIONS Abbreviations used in this manual
are as follows
Abbreviation (Code) Meaning Abbreviation (Code) Meaning
ABDC After Bottom Dead Center Power Steering
ASSY Assembly RH Right Hand
ATDC ATM After Top Dead Center Automatic Transmission SAE Society of Automotive Engineers (USA)
BBDC Before Bottom Dead Center SST Special Service Tool
LH Left Hand STD Standard
LLC MTM Long Life Coolant Manual Transmission SUB-ASSY T Su bly Tightening Torque
OHV OOT Number of Teeth (00)
PT Option Undersize
Oversize With
PS Horsepower

• OPERATIONAL TIPS
• Safe operation
• Make sure that correct size wire is used for
  hoisting a heavy material.
• After jacking up, always support with rigid racks
  or stands.
• Preparation of SSTs and measuring tools
• Prepare SSTs and measuring tools before starting
  operation.
• Clearing and arrangement
• ) Always keep the workshop neat and orderly for
  easy operation.
• Disassembly of hydraulic equipment shall always
  be done in a clean place using clean tools.
• Genuine Toyota parts
• Genuine Toyota parts should be used even in the
  replacement of packings, gaskets and O-rings.
• Repairs on electrical system
• Before doing any repairs on the electrical
  system, disconnect the cables from the battery
  terminals. Be sure to disconnect the negative
  (-) cable first.

8

• STANDARD BOLT NUT TIGHTENING TORQUE
• Standard bolt and nut tightening torques are not
  indicated. Judge the standard tightening torque
  as shown below.
• Find out the straight type of bolt from the list
  below and then find the bolt tightening torque
  from the table.
• The nut tightening torque can be judged from the
  mating bolt type.
• BOLT STRENGTH TYPE IDENTIFICATION METHOD
• 1. Identification by bolt shape 2. Identification
  by part No.

Strength
Hexagon bolt
Shape and identification method
4 4T 5 5T 6 6T 7 7T
Part No. example 9 1 1 1 1 - 4 0 6 1 0
Number in relief or hallmark on the head
Standard hexagon bolt
under head (mm)
4T
No mark
Norminal diameter
Flanged hexagon bolt
4T
No mark
Strength type
Standard bolt with two relief lines on the head
Standard hexagon bolt
Nominal diameter
5T
Flanged hexagon bolt
Standard bolt relief lines on the head
Stud bolt
6T
Part No. example
Standard hexagon bolt
Standard bolt with three relief lines on the
head
7T
4T
Weld bolt
Strength type
No mark
Stud bolt
6T
Nominal diameter
Approximately 2 mm (0.08 in.) hollow on either
both ends
Length
9
TIGHTENING TORQUE TABLE
10
PRECOAT BOLTS (Bolts with seal lock agent coating
on threads)

• Do not use the precoat bolt as it is in either
  of the following cases
• After it is removed.
• When the precoat bolt is moved (loosened or
  tightened) by tightness check, etc.

1.
Note For torque check, use the lower limit of
the allowable tightening torque range. If the
bolt moves, retighten it according to the steps
below.
Precoat Bolts

• Method for reuse of precoat bolts
• Wash to bolt and threaded hole. (The threaded
  hole must be washed even for replacement of the
  bolt.)

1. Perfectly dry the washed parts by air blowing.
2. Coat the specified seal lock agent to the
   threaded portion of the bolt.

• PRESSURE HOSE TIGHTENING TORQUE
• When connecting a high pressure hose, wipe the
  hose fitting and mating nipple contact surfaces
  with clean cloth to remove foreign matters and
  dirt. Also check no dent or other damage on the
  contact surfaces before installation.
• When connecting a high pressure hose, hold the
  hose to align the fitting with the nipple and
  tighten the fitting.
• The maximum tightening torque must not exceed
  twice the standard tightening torque.

Norminal diameter of screw Standard tightening torque kg-m (ft-lb) Standard tightening torque kg-m (ft-lb) Hose inside diameter (mm)
Norminal diameter of screw Standard Tightening range Hose inside diameter (mm)
7/16 18.1) 2.4- 2.6 (1 7.4- 18.8) 6
9/16 - 5.0 ( 36.2)- 4.8- 5.3 (34.7- 38.3) 9
3/4 6.0 ( 43.4) 5.7- 6.3 (41.2- 45.5) 12
7/8 - 6.0 ( 43.4) 6.3 (41.2- 45.5) 12
12.0 ( 86.8) 1 1.4-1 2.6 (82.4- 9 1 .l) 19
14.0 (1 01.2) 13.3-14.7 (96.2-106.3) 25
5.0 ( 36.2) 4.8- 5.3 (34.7- 38.3) 9
5.0 ( 36.2) 4.8- 5.3 (34.7- 38.3) 9
6.0 ( 43.4) 5.7- 6.3 (41.2- 45.5) 12
12.0 ( 86.8) 1 2.6 (82.4- 91.1) 19
14.0 (101.2) 1 3.3-14.7 (96.2-106.3) 25
11
0-8 ROPE SUSPENSION ANGLE
Lifting angle Tension Compres- sion Suspension method Lifting angle Tension Compres- sion Suspension method
1 time time 1.41 time 1 .OO time 90' t
30" 1.04 time 0.27 time 2.00 time 1.73 time
60" 1.16 time 0.58 time
SAFE LOAD FOR EACH
ROPE SUSPENSION ANGLE
Unit ton (Ib
Rope diameter Single-rope load Single-rope load
6 mm (0.24 in.) 8 mm (0.32 in.) 10 mm (0.4 in.) 12.5 mm (0.5 in.) 14 mm (0.56 in.)
Two-rope suspension
For-rope suspension
12
COMPONENTS WEIGHT
Engine 4Y engine 1 34 kg (294.8 Ibs) 4P engine 128 kg (281.6 Ibs)
Torque converter Okamura torque converter 120 kg (264 Ibs)
Differential front axle 210 kg (462 Ibs)
Counterweight 1.0 ton 495 kg (1100 Ibs) 1.25 ton 695 kg (1550 Ibs) 1.50 ton 895 kg (2000 Ibs)
V Mast (max. fork height 3000 mm) bracket 41 4 kg ( 91 Ibs) bracket 322 kg (708 Ibs)
13
0 RECOMMENDED LUBRICANT QUANTITY TYPES
Description Classification Application Application Capacity
Gasoline API SD, SE, SF Motor oil in cold area) (SAE 1OW-30 in cold area) 4P 4P 4.3 (1 4 US gal)
Motor oil in cold area) (SAE 1OW-30 in cold area) 4Y 4Y 4.0 ( 1.06 US gal)
Torque converter ATF GM OKAMURA make OKAMURA make (2.51 US gal)
Differential API GL-4 GL-5 gear oil 5.0 (1.32 US gal)
Hydraulic oil VG32 Hydraulic oil 90 capacity 24 (6.34 US gal) Oil tank capacity 1 9 (5.0 US gal)
Brake SAE J-1703 DOT-3 Proper quantity Reservoir Tank 0.2 a (0.05 US gal)
Chassis parts MP Grease All models All models Proper quantity
Coolant LLC 30-50 mix- ture (for winter or I-season) _at_Coolantwith rust- inhibitor (for spring, summer and autumn) 1 1.5 (3.04 US gal) (3.04 US gal)
Coolant (Reservoir Tank) t t All models All models 0.6 (0.16 US gal)
14
LUBRICATION CHARTS

1. Mast support bushing
2. Chain
3. Differential

I lnspect every 8 hours (daily) lnspect every 40
hours (weekly) lnspect every 170 hours (monthly)
hours (6 monthly) hours (annually)

• lnpsect every 1
• lnspect every
• lnpsect and service Replace

1. Front wheel bearing
2. Brake master cylinder
3. Torque converter mission
4. Rear wheel bearing
5. Steering knuckle king pin
6. Oil tank
7. Engine crank case
8. Rear axle beam front
9. Rear axle beam rear
10. Tilt steering universal joint
11. Tilt steering locking mechanism
12. Tilt cylinder front pin

1. MP grease
2. Engine oil
3. gear oil
4. Hydraulic oil
5. Automatic transmission fluid
6. Brake fluid

Lubrication Chart
15
PERIODIC MAINTENANCE INSPECTION METHOD I
Inspection. Repair or replacement if required. M
Measurement. Repair or adjustment if required.
T Retightening For new vehicle
C Cleaning Soapy water
L Lubrication Detector
Flaw detector
Inspection Period Inspection Period Months 1 3 6 12
Inspection Period Inspection Period Hours 170 500 2000
Hours 170 500 2000
ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE
Main body Proper starting and abnormal noise Rotating condition at idling Rotating condition during acceleration Exhaust gas condition Air cleaner element Valve clearance Compression Cylinder head bolt loosening Muffler rubber mount Proper starting and abnormal noise Rotating condition at idling Rotating condition during acceleration Exhaust gas condition Air cleaner element Valve clearance Compression Cylinder head bolt loosening Muffler rubber mount Proper starting and abnormal noise Rotating condition at idling Rotating condition during acceleration Exhaust gas condition Air cleaner element Valve clearance Compression Cylinder head bolt loosening Muffler rubber mount I M M I C M M T I 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PCV system Clogging and damage in PCV valve and piping Clogging and damage in PCV valve and piping Clogging and damage in PCV valve and piping I 0 0 0 0
Governor No-load maximum rpm No-load maximum rpm No-load maximum rpm M 0 0 0 0
Lubrication system Oil leak Oil level Clogging and dirt of oil filter Oil leak Oil level Clogging and dirt of oil filter Oil leak Oil level Clogging and dirt of oil filter I I I 0 0 0 0 0 0 0 0 0 0 0 0
Fuel system Fuel leak Operation of carburetor link mechanism Dirt and clogging of fuel filter and element Fuel leak Operation of carburetor link mechanism Dirt and clogging of fuel filter and element Fuel leak Operation of carburetor link mechanism Dirt and clogging of fuel filter and element I I I 0 0 0 0 0 0 0 0 0 0 0 0
Cooling system Coolant level in radiator and leak Rubber hose degradation Radiator cap condition Fan belt tension, looseness and damage Radiator rubber mount Coolant level in radiator and leak Rubber hose degradation Radiator cap condition Fan belt tension, looseness and damage Radiator rubber mount Coolant level in radiator and leak Rubber hose degradation Radiator cap condition Fan belt tension, looseness and damage Radiator rubber mount I I I I I 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
16
Inspection Period Inspection Period
Inspection Period Inspection Period Months 1 3 6 12
Inspection Period Inspection Period Hours 170 500 1000 2000
POWER TRANSMISSION SYSTEM POWER TRANSMISSION SYSTEM POWER TRANSMISSION SYSTEM POWER TRANSMISSION SYSTEM POWER TRANSMISSION SYSTEM POWER TRANSMISSION SYSTEM POWER TRANSMISSION SYSTEM
Differential Leak I 0 0 0 0
Oil level I 0 0 0 0
Bolt loosening T 0
Torque Leak I 0 0 0 0
converter and transmission Operating mechanism function and I 0 0 0 0
looseness I 0 0 0 0
Control valve and clutch functions I 0 0 0 0
Inching valve function I 0 0 0 0
Stall and hydraulic pressure measurement M 0 0
DRIVE SYSTEM DRIVE SYSTEM DRIVE SYSTEM DRIVE SYSTEM DRIVE SYSTEM DRIVE SYSTEM DRIVE SYSTEM
Wheels Tire cuts, damage and uneven wearing Loose hub nuts tire groove depth metal chips, pebbles and other foreign matter trapped in tire grooves Rim, side bearing and disc wheel damage Abnormal sound and looseness of front wheel bearing Abnormal sound and looseness of rear wheel bearing I 0 0 0 0
Tire cuts, damage and uneven wearing Loose hub nuts tire groove depth metal chips, pebbles and other foreign matter trapped in tire grooves Rim, side bearing and disc wheel damage Abnormal sound and looseness of front wheel bearing Abnormal sound and looseness of rear wheel bearing T 0 0 0 0
Tire cuts, damage and uneven wearing Loose hub nuts tire groove depth metal chips, pebbles and other foreign matter trapped in tire grooves Rim, side bearing and disc wheel damage Abnormal sound and looseness of front wheel bearing Abnormal sound and looseness of rear wheel bearing M 0 0 0 0
Tire cuts, damage and uneven wearing Loose hub nuts tire groove depth metal chips, pebbles and other foreign matter trapped in tire grooves Rim, side bearing and disc wheel damage Abnormal sound and looseness of front wheel bearing Abnormal sound and looseness of rear wheel bearing I 0 0 0 0
Tire cuts, damage and uneven wearing Loose hub nuts tire groove depth metal chips, pebbles and other foreign matter trapped in tire grooves Rim, side bearing and disc wheel damage Abnormal sound and looseness of front wheel bearing Abnormal sound and looseness of rear wheel bearing I 0 0 0 0
Tire cuts, damage and uneven wearing Loose hub nuts tire groove depth metal chips, pebbles and other foreign matter trapped in tire grooves Rim, side bearing and disc wheel damage Abnormal sound and looseness of front wheel bearing Abnormal sound and looseness of rear wheel bearing 0 0 0
Tire cuts, damage and uneven wearing Loose hub nuts tire groove depth metal chips, pebbles and other foreign matter trapped in tire grooves Rim, side bearing and disc wheel damage Abnormal sound and looseness of front wheel bearing Abnormal sound and looseness of rear wheel bearing I 0 0 0 0
Front axle Cracks, damage and deformation of housing I 0
Rear axle Cracks, damage and deformation of beam I M 0
Looseness of axle beam in vehicle longitudinal direction I M 0
STEERING SYSTEM STEERING SYSTEM STEERING SYSTEM STEERING SYSTEM STEERING SYSTEM STEERING SYSTEM STEERING SYSTEM
Steering wheel Play and looseness Function I I 0 0 0 0 0 0 0 0
Gear box Oil leak Looseness of mounting I T 0 0 0 0 0 0 0 0
Power steering Oil leak Mounting and linkage looseness I I 0 0 0 0 0 0 0 0
Damage of power steering hose I 0
17
Inspection Period Knuckle King pin looseness Cracks and deformation Inspection Period Knuckle King pin looseness Cracks and deformation Months 1 3 6 12
Inspection Period Knuckle King pin looseness Cracks and deformation Inspection Period Knuckle King pin looseness Cracks and deformation Hours 170 500 1000 2000
Inspection Period Knuckle King pin looseness Cracks and deformation Inspection Period Knuckle King pin looseness Cracks and deformation I I 0 0 0 0 0
Steering wheel Wheel alignment Left and right turning angle M M 0 0
BRAKING SYSTEM
Play and reserve Braking effect
Brake pedal
Operating force Braking effect Rod and cable
looseness and damage
Parking brake
Brake pipe
Leak. damage and mounting condition --
Reservoir tank
Leak and fluid level
Master cylinder and wheel cylinder
Function, wear, damage, leak and mounting
looseness
Clearance between drum and lining Wear of shoe
sliding portion and lining Drum wear and
damage Shoe operating condition Anchor pin
rusting Return spring fatigue Automatic adjuster
function
Brake drum and brake shoe
Deformation, cracks and damage Loose mounting
Backing plate
MATERIAL HANDLING SYSTEM
Forks Abnormality of fork and stopper pin Misalignment between left and right fork fingers Cracks at fork root and welded part Forks Abnormality of fork and stopper pin Misalignment between left and right fork fingers Cracks at fork root and welded part
Mast and fork bracket , Deformation and damage of each part and crack at welded part Mast and lift bracket looseness Wear and damage of mast support bush Wear, damage and rotating condition of rollers
18

Inspection Period Months 1 3 6 12
Inspection Period Hours 170 500 2000
Mast and Wear and damage of roller pins Wear and damage of mast strip Wear and damage of roller pins Wear and damage of mast strip I I 0 0 0 0 0
Chain and Tension, deformation and damage of chain Chain lubrication Abnormality of chain anchor bolt Wear, damage and rotating condition of chain wheel Tension, deformation and damage of chain Chain lubrication Abnormality of chain anchor bolt Wear, damage and rotating condition of chain wheel I I I I 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Various attachments Abnormality and mounting condition of each part Abnormality and mounting condition of each part I 0 0 0 0
HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM
Cylinder Loosening and damage of cylinder mounting Deformation and damage of rod, rod screw and rod end Cylinder operation Natural drop and natural forward tilt (hydraulic drift) leak and of cylinder mounting Wear and damage of pin and cylinder bearing Lifting speed Uneven movement Loosening and damage of cylinder mounting Deformation and damage of rod, rod screw and rod end Cylinder operation Natural drop and natural forward tilt (hydraulic drift) leak and of cylinder mounting Wear and damage of pin and cylinder bearing Lifting speed Uneven movement I I I M I I M I 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Oil pump Oil leak and abnormal sound Oil leak and abnormal sound I 0 0 0 0
Hydraulic oil tank Oil level and contamination Tank and oil strainer Oil leak Oil level and contamination Tank and oil strainer Oil leak I C I 0 0 0 0 0 0 0 0 0 0
Control lever Loose linkage Operation Loose linkage Operation I 0 0 0 0 0 0 0 0
Oil control valve Oil leak Relief pressure measurement Relief valve and tilt lock valve functions Oil leak Relief pressure measurement Relief valve and tilt lock valve functions I M I 0 0 0 0 0 0 0 0 0
Hydraulic piping Oil leak Deformation and damage Loose joint Oil leak Deformation and damage Loose joint I I T 0 0 0 0 0 0 0 0 0 0 0 0
19
ELECTRICAL SYSTEM ELECTRICAL SYSTEM Inspection Period
ELECTRICAL SYSTEM ELECTRICAL SYSTEM Inspection Period Months 1 3 6 12
ELECTRICAL SYSTEM ELECTRICAL SYSTEM Inspection Period Hours 170 500 1000 2000
ELECTRICAL SYSTEM ELECTRICAL SYSTEM Inspection Period
Ignition timing Cracks on distributor cap Spark plug burning and gap Cracks on distributor cap Spark plug burning and gap I I 0 0 0 0 0 0 0 0
Distributor side terminal burning Distributor side terminal burning I 0 0 0 0
Distributor cap center piece wear and damage Distributor cap center piece wear and damage I 0 0 0 0
Plug cord internal discontinuity Plug cord internal discontinuity I 0
Ignition timing Ignition timing M 0 0
Starting motor Pinion gear meshing status Pinion gear meshing status I 0 0 0 0
Charger Charging function Charging function I 0 0 0 0
Battery Battery fluid level Battery fluid level I 0 0 0 0
Battery fluid specific gravity Battery fluid specific gravity M 0 0
Electrical wiring Damage of wiring harness Fuses Damage of wiring harness Fuses I I 0 0 0 0 0 0 0 0
SAFETY DEVICES, ETC. SAFETY DEVICES, ETC. SAFETY DEVICES, ETC. SAFETY DEVICES, ETC. SAFETY DEVICES, ETC. SAFETY DEVICES, ETC. SAFETY DEVICES, ETC. SAFETY DEVICES, ETC.
Head guard Cracks at welded portion Deformation and damage Cracks at welded portion Deformation and damage I I 0 0 0 0 0 0 0 0
Back-rest Loosening of mounting Deformation, crack and damage Loosening of mounting Deformation, crack and damage T I 0 0 0 0 0 0 0 0
Lighting system Function and mounting condition Function and mounting condition I 0 0 0 0
Horn Function and mounting condition Function and mounting condition I 0 0 0 0
Direction indicator Function and mounting condition Function and mounting condition I 0 0 0 0
Instruments Functions Functions I 0 0 0 0
Backup buzzer Function and mounting condition Function and mounting condition I 0 0 0 0
Rear-view mirror Dirt. damage Rear reflection status Dirt. damage Rear reflection status I I 0 0 0 0 0 0 0 0
Seat Loosening and damage of mounting Loosening and damage of mounting I 0 0 0 0
20
Inspection Period Inspection Period
Inspection Period Inspection Period Months 1 3 6 12
Inspection Period Inspection Period Hours 170 500 1000 2000
Body Damage and cracks of frame, cross members, etc. I T 0
Bolt looseness I T 0
Others Grease up L 0 0 0 0
21
PERIODIC REPLACEMENT LUBRICANTS AND
PARTS Interval 1 month 170 hours 500 hours
Replacement 6 months 12 months 1000 hour 2000
hour
Engine , Engine oil filter Engine coolant (every
2 years for LLC) Fuel filter Torque converter
oil Torque converter oil filter Differential
oil Hydraulic oil Hydraulic oil filter Wheel
bearing grease Spark plugs Cyclone air cleaner
element Brake master cylinder rubber parts Cups
and seals for master and wheel cylinders Brake
fluid Power steering hoses Power steering
rubbers parts Hydraulic hoses Reservoir tank
tube Fuel hoses Torque converter rubber hoses
Chains
Every 2 years
for new vehicle
Every 3 years
Replacement shall be made upon arrival of the
operation hours or months, whichever is earlier.
22
ENGINE
Page GENERAL ....................................
........ 1-2 ENGINE PERFORMANCE CURVES ENGINE
ASSEMBLY REMOVAL INSTALLATION ENGINE
TUNE-UP AIR CLEANER ..............................
......... SPECIFICATIONS COMPONENTS
.................................... INSPECTION RA
DIATOR .........................................
. GENERAL ........................................
. COMPONENTS ....................................
REMOVAL INSPECTION INSTALLATION MUFFLER EXHAUST
GENERAL .........................................
COMPONENTS .................................... R
EMOVAL ......................................... I
NSPECTION INSTALLATION COMPONENTS
.................................... SPECIFICATION
S INSPECTION ....................................
.. REMOVAL INSTALLATION STARTING MOTOR REMOVAL
......................................... INSTALLA
TION ALTERNATOR REMOVAL INSTALLATION ACCELERATOR
PEDAL ADJUSTMENT COMPONENTS
23
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GENERAL
Engine performances Engine performances
Piston displacement (cc) 2237
No-load static maximum speed (rpm) 2450 50
Rated output 100
Maximum torque
4Y Engine Exterior View
25
Engine performances Engine performances
Piston displacement (cc) 1493
No-load static maximum speed (rpm) 2900 50
Rated output
Maximum torque
1800
I
Engine Exterior View
26
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