Toyota SDK10 Skid Steer Loader Service Repair Manual Instant Download

1
FOREWORD This repair manual covers the
inspection. adjustment and repair procedures for
the overhaul of the engine, chassis and materials
handling system of the 70 YOTA SKID S7EER LOADER
SDKI 0. You are encouraged to become thoroughly
familiar with this manual so as to make the most
of the outstanding performance and durability
features of these loaders and to perform the
proper servicing to maintain them in tip-top
running condition. This repair manual contains
the latest information available as of March,
1989. For any changes thereafter, you are asked
to consult the Parts Service News. Toyota
reserves the right to make changes in
specifications without incurring any obligation
and without previous notice. For your reference.
we herewith indicate the titles of relevant
manuals. 7OYOTA lz ENGINE REPAIR MANUAL (No.
CE60 I)
TOYOTA MOTOR CORPORATION
2
SECTION INDEX GENERAL HYDROSTATIC TRANSMISSION
FINAL REDUCTION GEAR STEERING AXLE BRAKES BODY
FRAME LIFT ARMS BUCKET BRACKET CYLINDERS OIL
PUMP OIL CONTROL VALVE HYDRAULIC SYSTEM APPENDIX
3
0-1
GENERAL
0
Page VEHICLE EXTERIOR VIEWS .....................
.. 0-2 VEHICLE MODELS ......................... ..
... O-3 ABBREVIATION .............
.................... O-3 OPERATIONAL TIPS
.............................. O-4 STANDARD BOLT
NUT TIGHTENING TORQUE ... O-5 PRECOATED BOLTS
.............................. 0-7 HIGH-PRESSURE
HOSE FITTING TIGHTENING TORQUE ...................
....... 0-7 WIRE ROPE SUSPENSION ANGLE LIST
............ O-8 SAFE LOAD FOR EACH WIRE
ROPE SUSPENSION ANGLE ...........................
0-8 COMPONENTS WEIGHT ..........................
O-9 FRAME SERIAL NUMBER .........................
O-9
RECOMMENDED LUBRICANTS CAPACITIES
.... LUBRICATION .................................
... PERIODIC REPLACEMENT PARTS AND
LUBRICANTS ............................. PERIODIC
MAINTENANCE ........................
0-10 0-11
0-12 0-13
4
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5
-2 VEHICLE EXTERIOR VIEWS
Front View
SAG5-32
Rear View
SAG5-26
6
6
0-3
VEHICLE MODELS
Model Engine Operating Load Bucket Capacity Machin e Weight
SDK 0 TOYOTA 1 Z 820 kg (1,808 lb) 0.35 m (12. 5 ft) 3,030 kg (6,68 1 Ib)
ABBREVIATION
Abbreviation (C ode) Measur ing
ABDC After bottom dead center
ASSY Assembly
ATDC After top dead center
BBDC Before bottom dead center
BTDC Before top dead center
CCA C old cranking amperes
HST Hydrostatic transmission
LH Left hdPd
OHV Over head valve
OPT Option
OR Off road
PR Ply rating
RH R ight hand
SAE Society of Automotive Engineers (USA)
SST Special service tool
STD Standard
SUBASSY Sub-assembly
T Tightening torque
OOT Number of teeth (OO)
7

• 04
• OPERATIONAL TIPS
• 1 Safe aper ations
• Carry out inspections and servicin g with the
  rear arm lowered and the bucket on the ground.
  !f the inspections and servicing must be
  performed with the rear arm in the air, use the
  safety block or safety pillar to prevent the arm
  from lower in g
• Always use rigid racks or stdnds when jacking up
  the vehicle
• When lifting with a wire rope, make sure the rope
  is sufficiently strong
• Preparation of SSTs and measuring toois
• ( 1 ) Prepare SSTs and measuring tools before
  starting operation
• Clear in g dnd dFrang ement
• Always keep the workshop neat and orderly for
  easy operation
• (2) Disassembly of hydraulic equ ipment shalI
  always be done in a clean place using clean
• tO O IS .
• 4 Gen uine ToyOtd paFtS
• Gen uin e Toyota Darts sho uld be used even in
  the realacement of Dac kings, gaskets and
• 0 rin gs
• Repairs on electrical system
• Before doinp any repairs on the electrical
  system, disconnect the cables from the battery
  terminals Be sure to disconnect the negative
  cable first.

-8
8
05 STANDARD BOLT NUT TIGHTENING TOROUE Tig
htenin g to rques fo r stand ard bolts and n uts
are not explicitly indicated in this m an ual.
They are Dre-determined. To get the tig hting
torque, follow this proc ed ure 1 Fi nd out the
type of the bolt from the list below. Then, fi nd
the bolt ti g htenin to rque from the tab Ie 2.
The n ut tig hteni n g to rque can be ud g ed
from the bolt type. (See the tab Ie.)
LIST OF BOLT TYPES AND STRENGTH 1 . Judging by
part
2. Judging by part Na
Shape and description Shape and description Type Hexagon bolt Hexagon bolt
Shape and description Shape and description Type Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head
Hexagon bolt Standard b OtlO surface Number on she hedd 4 4T 5 5T 6 6T 77T Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head
Hexagon bolt Standard b OtlO surface No mdrk 4T Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head
Hexag on bolt Colaed botom No mark 4T Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head
Hexagon bolt Standard bonom surldce Two protruding , li nes on the head ST Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head
H exag on bolt /C a IIaed bottom / Two protruding ! lines on the head 6T Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head Sample number 91 11 1 4 06 20 Lenpth (mm) D id m eter (m m) Type Nominal diameter Length to bottom surface of head
H exag on bolt /C a IIaed bottom / Two protruding ! lines on the head 6T Stud bot
H exag on bolt /C a IIaed bottom / Two protruding ! lines on the head 6T SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length
Hexagon I Three protruding , lines on the head 7T SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length
Weld ing bolt Stud bolt No mark 4T SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length
Weld ing bolt Stud bolt i Approx. 2 mm D_at__at__at__at__at_, (0.08 in.) hollow on either o r both ends 6T SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length
Welded bolt 4T SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length SamD!e n um ber 92132-4 06 20 Le ngth (mm) Diameter (mm) Type Nominal diameter Length
BAHS25
SAGS49
9
9
06 STANDARD BOLT TIGHTENING TORQUE
Type Diameter Pitch mm Stand ard tightening torque Stand ard tightening torque Stand ard tightening torque Stand ard tightening torque kg -cm (ft-Ib)
Type Diameter Pitch mm sta ndard seat sta ndard seat sta ndard seat Sea v7 flange h
6 1 55 l 48in-b) 60 ( 52 in. lb) 60 ( 52 in. lb)
1.25 130 ( 9) ( 9)
4T 10 12 1 .2 5 1 .2 5 2 60 480 ( 19) ( 35) ( 19) ( 35) 290 ( 21) 540 ( 39) 290 ( 21) 540 ( 39)
14 16 1.5 1.5 760 1,150 55) l 83) 55) l 83) 850 61) 850 61)
6 1 6 5 ( 56 in.-Ib)
8 125 160 l 160 l 2)
5T 10 12 1.25 1.25 330 ( 600 330 ( 600 24) 43)
1.5 930 930 67)
16 1.5 1,400 (101) (101)
1 80 ( 69inIb) 80 ( 69inIb) 80 ( 69inIb) 90 ( 78 in.-Ib)
8 1.25 195 ( 195 ( 14) 2 15 ( 6)
6T 10 1.25 400 ( 400 ( 29) 440 ( 32)
12 1.26 730 ( 730 ( 53) 81 0 ( 59)
14 1.5 1,100 ( 79) ( 79) 1, 250 ( 90)
1 110( 110( 8) 120 ( 9)
8 1.25 260 ( 19) ( 19) 2 90 ( 21 )
7T 10 12 1.25 1.25 530 970 ( 38) ( 70) ( 38) ( 70) 590 1,050 ( 43) ( 76)
14 1.5 1,500 (108) (108) 1,700 (123)
16 1.5 2,300 (166) (166)
BAHS26
10
10
0-7

• PRECOATED BOLTS
• (BOLTS WITH SEAL LOCI\ AGENT COATING ON THREADS)
• Do not use the orecoated bolt in either of the
  lot lowi n g cases with o ut any special
  treatment described below
• After it is removed
• When the precoated bolt is moved
• (loosened or tightened) for tightness
• check, etc

KAKS25
Precoated Bolts
Note For torque check, use the lower limit of
the allowable tightening torque range. If the
bolt moves, retighten it according to the steps
below.

• Method for reuse of precoated bolts
• Wash the bolt and threaded hole (The threaded
  hole must be washed even for repldcement of the
  bolt )

• Perfectly dry the washed parts by air
• blowing
• Apply the specified seal lock agent to the
  threaded portion of the bolt.

HIGH-PRESSURE HOSE FITTING TIGHTENING TOROUE .
When connecting a high pressure hose. wiDe the
hose fitting and mating nipple contact surfaces
with d clean clOth to remove foreign matters and
dirt. Also check no dent or other damage on the
contact surfaces before installation 2. When
connectin g a hig h-Dressure hose, hold the hose
to align the fitting with the nipple and tighten
the fitting 3 The maximum tightening torque must
not exceed twice the standard tightening torque
Nominal diameter of screw Standard tightening torque kg-m (ft-Ib) Standard tightening torque kg-m (ft-Ib) Hose inside didmeter (mm)
Nominal diameter of screw standard Torg ue range Hose inside didmeter (mm)
2OUNF , 18UNF - 16UNF 7 1 4UNF 12UNF , 12UNF 2 5 ( 18 1 ) 5 0 ( 36 2) 6 0 ( 43 4) 6 0 t 43 4) 12.0 ( 86.8\ 1 4 0 (1 01.2) 2 4 2 6 (17 4 18 8\ 4 8 5 3 (34 7 38 3) 5 7 6 3 (41 2 45 5) 5 7 6 3 t41 2 45 5) 11.4 12.6 (82.4 9 1.1 ) 3.3 1 4.7 (9 6.2 06.3) 6 9 12 2 19 25
PF1 Z4 PF3/8 PF1/2 PF3/4 PF) 5.0 ( 3 6, 2) 5.0 3 6.2) 6.0( 43/) 12.0(86.8) 14.0(101.2) 4.8 5.3 (3 4.7 38.3) 4.8 5 3 (3 4.7 38.3) 5.7 6.3 1.2 45.5) 11.4 12.682.4 91.1) 13.3 14 7 196.2 106.3) 9 9 12 19 25
11
08 WIRE ROPE SUSPENSION ANGLE LIST
Lifting angle Tension omp res SI OM Suspens on method Lifting angle Tension DFOS SI ON S uspension method
/O 1.00 0 1 41 time 1.00 time 90 2 t
800 Od 0 27 120º 2.00 time 1 73 time
60O 1 16 t/ me 0h8 time
JAEM88
SAFE LOAO FOR EACH WIRE ROPE SUSPENSION ANGLE
Unit ton (Ib)
Rope diameter C utting load Single-rope susDension Two-rope suspension Two-rope suspension Two-rope suspension Two-rope suspension Four-rope suspension Four-rope suspension Four-rope suspension Four-rope suspension
Rope diameter C utting load 0 0º 30º 60º 90º 0º 30 60 90º
6 mm 2.1 8 0.3 1 0.62 0.6 0. 53 0.44 . 24 1 2 1 .06 0.88
(0 24 i) (480/ (683 6) (L367) (1 3 23) (1.1 6 9) f9 70) 2134) (264ó) (2,33 7) (1,940)
8mm 321 045 0.9 087 078 0.64 18 1.74 1.56 1.28
1032n) (7078) 1992.31 11,985) (1.918) (1Ù20) l1,411) (3,969) 3,93A (3.440) (2,822)
10mm 502 071 1.43 1.37 1.2 1.0 2.8 27 24 2.0
(0 4 n) (11,069) (1,565 6) 13.1 53) 13.0211 12,646) (2.2051 (6,174) (5,954) (5.292) (4d101
12. 5 mm 7.8 1.12 2.2 2. 1.9 5 4.4 4 2 3 8 3.0
(0 5 in ) ( 17,387) (2,469.5) (4,851 ) (4,63 ) (4,190) (3,308) (9.702) (9,26 1 (8.3 79) (6,6 15)
14mm 9.83 1.4 2.8 2.7 2.4 1.9 5.6 54 4.8 38
(056n) (21.6751 13,087) (6,174) (5,95) 5292) (4,190) U2,348l1 1,9071 (10,584) (8,379)
12
12
0-9
COMPONENTS WEIGHT
Item Weig ht kg (Ib)
Engine 23 7 kg (522.6)
H ST PumD Approx. 5 G kg ( 123.5)
HST Motor Approx. 12 kg ( 26.5)
Drive Unit Approx. 60 kg (13 2.3)
Bucket Approx. 160 kg (3 52.9)
Oil C ontrol Valve Approx. (2Way) 0 kg ( 22. 1 )
FRAME SERIAL NUMBER Frame Serial Number Location
Frame Numbering System
Vehicle SeriaINumber
SDK10 SDK1010011
SAGS36
Frame Serial Number Location
13
15

• ENGINE ASSY
• REMOVAL
• Remove the engine hood.
• Set bolts (4 pcs.)
• Engine hood

Removing the Engine Hood
SAG8-3

• Disconnect the battery earth cable. ( 1) Open
  the rear grille.
• (2) Disconnect the battery earth cable.
• Drain the coolant.
• Prepare a coolant receiving con- tainer.
• Loosen the radiator drain cock.

SAG8-4
Disconnecting the Battery Earth Cable

• Remove the radiator.
• Disconnect the inlet hose (on the engine side).
• Disconnect the outlet hose (on the engine side)
• Disconnect the reservoir tank hose
• on the tank side.
• Set bolts (4 pcs.)

Removing the Radiator
SAG8-8, 12

• Remove the fan shroud.
• Set bolts (2 pcs )
• Fan shroud

Removing the Fan Shroud
SAG8-13, 14
25
14

• 1-6
• 6 Remove the air cleaner
• Disconnect the air cleaner hose (on
• the engine side)
• Disconnect the wiring to the vacuum
• sensor
• Set bolts (2 pcs )
• Air cleaner with hose

Removing the Air Cleaner
SAG8-19

• 7 Remove the muffler and exhaust pipe ( 1 )
  Exhaust pipe set nuts (3 pcs )
• Muffler clamp set bolt (2 pcs )
• Spacer and cushion
• Muffler and exh aust pipe with muf- fler clamp

Removing the Muffler Exhaust Pipe
SAG8-22

• Disconnect the head tank to fuel tank hose (on
  the fuel tank side)
• Disconnect the airings
• ( 1 ) Wiring to starting motor
• Wiring to engine oil pressure switch
• Wirlng to alternator
• Wiring to thermostat plug

SAG8-23
Disconnecting the Wiring (Alternator)

• 10 Disconnect the accelerator wire (1 ) Cotter
  pin and plate washer
• Pin
• Remove the accelerator wire from the clamp

Disconnecting the Accelerator Wire
SAG8-26
26
15
1-7
11 Dra in the hydraulic oil (1 ) Prepare a
hydraulic oil receive ng con- tainer (2) Drain
plug
Draining the Hydraulic Oil
SAG8-27
12 Disconnect the oiI pump piping ( I ) Low
pressure hose _at_ HST outlet hose side _at_ HST inlet
hose side _at_ Hydraulic oiI tank side (2) 0 il pump
pipi ng _at_ Set bolts (4 pcs
Caution Fit nylon cap or other covers to the
hose, pipe and oil pump ports to prevent entr-
ance of foreign matters.

• Remove the engi ne oil drain from the frame
• ( ) Set bolts (2 pcs )
• (2) Eng ine oil d ra in
• Remove the operator guard (1 ) Ducts LH and RH
• _at_ Set screws (6 Dcs ) O Ducts LH and RH

SAG9-6
Removing the Ducts LH and RH

• Disconnect the wirings
• _at_ Ma in harness _at_ Wiring to horn
• _at_ Wiring to ped al lock solenoid
• Earth cable
• Set bolts (4 pcs )
• Operator guard

SAG9-13
Removing the Operator Guard
27
16

• 18
• Remove the driver's seat.
• Set bolts (6 pcs.)
• Disconnect the wiring
• Driver's seat

SAG9-17
Removing the Drivers Seat

• Remove the backup lamp switch
• Backup lamp switch LH
• _at_ Disconnect the wiring (2 pcs ) _at_ Backup lamp
  switch LH
• Backup lamp switch RH
• _at_ Disconnect the wiring. (2 pcs.). _at_ Backup lamp
  switch RH

Removing the Backup Lamp Switch
SAG9-18, 19
17 Remove the steering link. ( 1 ) Steering link
LH Set nuts (2 pcs ) _at_ Steering link LH (2)
Steering link RH _at_ Set nuts (2 pcs.) _at_ Steering
link RH
Removing the Steering Link
SAG9-20, 21
18 Disconnect the HST filter piping. Caution Fit
nylon caps or other covers to hoses and elbows
to prevent entrance of foreign matters. (1)
High-pressure hose (3 pcs )
Disconnecting the HST Filter Piping
SAG9-32
28
17
19
19. Disconnect the HST piping Caution Fit nylon
caps or other covers to hoses and elbows to
prevent entrance of foreign matters. ( 1 )
High-pressure hose (4 pcs.)
Disconnecting the High-Pressure Hose
SAG9-23, 25
(2) Low-pressure hose (2 pcs.)
SAG9-33
Disconnecting the Low-Pressure Hose
20. Disconnect the body earth cable.
SAG9-26
Disconnecting the Body Earth Cable
2 1. Remove the lift cylinder piping. (1) Lift
cylinder piping
Removing the Lift Cylinder Piping
SAG9-34, 37
29
18
1-10 22 Disconnect the fuel hose (on the engine
side)
SAG9-30
Disconnecting the Fuel Hose

• 23 Disconnect the brake wire bracket LH
• Brake wire
• Cotter pin
• 0 PIate and pin
• Brake wire bracket
• _at_ Set bolts (2 pcs )
• _at_ Brake wire bracket

Disconnecting the Brake Wire Braket LH
SAG9-31, 32
24 Disconnect the battery earth cable (1 )
Disconnect the battery earth cable
SAG9-28
Disconnecting the Battery Earth Cable
25 Disconnect the fuse ble link connector
Disconnecting the Fusible Link Connector
SAG9-29
30
19
1-11
2ó. Remove the engine with HST pump. (1 )
Mounting set nuts (4 pcs.)
(2) Remove the engine with HST pump according to
the procedure describ ed below. PrepareTvvo 1 5
nn (59 in) v res and connect them to the front of
the HST pump The one wire to the front of the
HST pump and set the other wire as shown so that
the wire Ien gth c a n be a dj usted , (S ee the
fig ure at right.) Move the part A (in the figure
above) upward to length- en the wire and downward
to shorten it. Set the chain hook on one side of
the enpine sling device (SST 09090-04000) to the
rear side engine hanger. Set the other chain hook
to the chain fitted to the engine hanger.
Lengthen SST Lever Shorten
Setting the Wires and Engine SAGM33 Sling Device
(SST)
Adjust the wire and chain lengths so that the
hoist hook comes right above the frame
member. Wire length adjustment Move the oart A
(in the figure above) upward to lengthen the wire
and downward to shorten it Chain length
adjustment Turn the enpine sling device lever
for length adjustment. Hoist the engine with HST
pump Caution Be sure that all wirings and
pipings are disconnected.
SAG10-21
Hoisting the Engine
- 31
20
112
_at_ Move the engme with HIT pump to the rear, and
stoD the move- ment where the wire comes into
contact with the frame member _at_ Set the free
chain hook of the engg ne sling device (SST
09090- 04000) to the front side engine hanger _at_ 0
per ate the en gine sling device (SST) lever to
bring the HST pump up and loosen the wire tension
SAG10-24
Setting the Chain Hook to
_at_ Disconnect the wire at the hoist side shackle,
and su soend the eng ine with H ST pump onIy with
the engme sling device (SST) _at_ Operate the lever
on the eng ine sling device (SST) to bra ng up
the HST oump side and loosen the wire
tension Remove the en gine with HST pump
Operating the Engine Sling Device Lever
SAG10-23
2.7 Remove the oiI pump
SAG10-25
Removing the Oil Pump
28 Remove the engine with HST pump
SAG10-18
Removing the Engine with HST Pump
32
21
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113

• Place the engine with HST pump in stable state.
• Separate the HST pump from the engine.
• Slightly suspend the HST pump with a wire rope.
• HST pump set bolts (4 pcs )
• HST pump

Separating the HST Pump from the Engine
SAGJ0-4
31 Remove the HST pump support. (J ) Set bolts (6
pcs ) (2) HST pump support
SAG1O-7. 9
Removing the HST Pump Support

• 32 Remove the starter.
• Set bolts (2 pcs )
• Starter

SAG1O-12
Removing the Starter

• Remove the damper
• Set bolts (6 pcs )
• Damper

Removing the Damper
SAG1O-14, 15
33
23
1-14 34. Remove the flywheel ( 1 ) Set bolts (6
pcs.) (2) Flywheel
Removing the Flywheel
SAG10-16
INSTALLATION The installation proced Lare is the
reverse of the removal proced ure. Cautions O
Apply molybdenum-disulfide grease to the spline
portions of the HST pump and damper before
installing the HST pump to the engine. O Connect
the battery earth cable after checking
correctness of all electrical wiring connections.
Bleed air from the fuel system. See Air Bleeding
from Fuel System on the next page for the air
bleeding procedure. O Always inspect the
hydraulic oil, coolant, and engine oil before
starting the engine, and add to the specified
level if insufficient. O When starting the
engine, set the steering control lever at the
neutral position and warm up the engine and HST
pump at the idling speed. O Start the engine (at
a low speed) and check if steering control lever
neutral adjustment is proper. If not, adjust the
spring holder according to the procedure in the
STEERING-Steering Neutral Adjustment section
(on page 4-9). Bleed air from the hydraulic
circuit according to the procedure in the
HYDRAULIC SYSTEM-Bleeding Air from Hydraulic
Circuit section (on page 12-4).
24
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friend! Thank you very much for reading. Enter
the link into your browser. The full manual is
available for immediate download. https//www.ebo
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