Transfering Adhesive Materials and Powder without Choking With Aishin Japan Scraper Type Rotary Valve

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Transferring adhesive/ sticky materials and
powders without choking using the Aishin Japan
scraper type rotary valve.
Summary The pharmaceutical industry faces a
critical challenge transferring sticky or
adhesive powders without encountering choking or
blockages. This issue severely impacts
production, causing downtime and compromising
output quality during processing. Aishin Japan's
master-engineered scraper-type rotary valve
tackles this problem, ensuring seamless material
transfer and enhancing operational efficiency in
the pharmaceutical industry.
Introduction Sticky powders and granules often
cause choking and clogging in industrial
processes, adhering to valve surfaces and
disrupting smooth flow. The cohesive nature of
these substances hampers valve rotation,
compromising operational efficiency. Aishin's
Scraper Type Rotary Valve, featuring specialized
scraping blades, efficiently manages sticky
powder and granules, reducing clogging risks
across various industrial applications.
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AISHIN Scraper Type Rotary Valve The Aishin
Scraper Type Rotary Valve effectively handles
adhesive powders or granules in the
pharmaceutical industry. Its innovative design
prevents common buildup and blockages, providing
a reliable solution. Equipped with a rotor and
scraper, it carries sticky material in specially
designed pockets, ensuring smooth entry during
each rotation, particularly ideal for highly
adhesive powders prone to clogging.
Problem Statement The Pharma company approached
Aishin seeking an efficient, dependable solution
to ensure uninterrupted powder transfer while
maintaining the highest standards of quality and
consistency. The company specializes in tablet
production of multivitamins and vitamin tablets.
The Plant operates 247 and encounters frequent
choking issues with the local rotary valve. This
valve chokes every 8 hours, leading to increased
downtime and adversely affecting production.
Conclusion Following the implementation of
Aishin's scraper type rotary valve, the pharma
company experienced a transformative shift.
Replacing the existing local rotary valves, the
scraper types rotary valve significantly
mitigated choking occurrences, reducing the
choking frequency from every 8 hours to just once
a weeka remarkable 95 decrease in choking
incidents. Impressed by its performance, the
company expanded its adoption, installing six
additional scraper type rotary valves. This
enhancement not only minimized downtime but also
improved operational smoothness, enhancing
production efficiency and upholding consistent
quality standards throughout manufacturing
processes.
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