Precautions for safety & the use of TIG Welding Machine - PowerPoint PPT Presentation

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Precautions for safety & the use of TIG Welding Machine

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The process of welding creates fumes and vapors that, if breathed in, may be dangerous. As a result, it is very vital to complete the required safety measures and to dress in the appropriate protective gear. – PowerPoint PPT presentation

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Title: Precautions for safety & the use of TIG Welding Machine


1
Understanding The Techniques Of Using TIG Welding
Machine
2
Brief Overview On TIG Welding Machine Process
  • TIG welding, which is sometimes referred to as
    Gas Tungsten Arc Welding (GTAW), is a welding
    process that is very accurate, adaptable, and has
    achieved a great deal of popularity in a variety
    of different sectors. By assisting you in making
    an informed decision on which machine is most
    suited to meet your specific welding
    requirements, the goal of this book is to help
    you fully realize the potential of TIG welding.
  • When TIG welding does not need to be replaced is
    used to generate a high-intensity electric arc
    that melts the material of the machine. This kind
    of welding offers outstanding control and weld
    quality, and it is often used for welding
    stainless steel, aluminum, and copper in addition
    to exotic metals.

3
Workings Of TIG Welding Machine
  • TIG machines include a variable amperage control
    that is handled by a foot pedal. Once the
    required maximum amperage has been pre-set on the
    machine, you will have the ability to adjust the
    amperage level on the machine up to the maximum
    level that has been specified. When TIG welding
    alloy steels such as 4130 chrome-moly, this is
    valuable information to have. You may gradually
    increase the temperature using the foot pedal,
    and after the weld is finished, you can gradually
    decrease the temperature as well. This gradual
    increase in temperature, followed by a gradual
    decrease, protects the metal from being shocked.
    There are a lot of alloy steels that are utilized
    in racing vehicles, and many of them are
    susceptible to thermal stress. Alternate methods
    of welding may produce welds that are fragile.
    TIG welding machine manufacturers offers broad
    varieties of these machines that are high
    efficiency with best prices.
  • A TIG machine is equipped with a wide variety of
    controls. When it comes to welding aluminum,
    balancing is one of the most important controls
    you can have. This control keeps the cleaning
    versus penetration levels on the metal
    consistent. The greater the balance, the greater
    the amount of penetration you will get. The
    typical settings are between 70 and 80 percent,
    which is represented by 7-8.

4
  • In order to keep the weld pool and the
    non-consumable electrode safe from the arc
    region, a shield of inert or reducing gas is
    often used. Filler may be introduced to the
    process by inserting a consumable wire or rod
    into the existing weld pool. Alternatively, the
    process can be run autogenously, which means
    without filler, or with filler. TIG is capable of
    producing welds of an exceptionally high quality
    across a broad variety of materials with
    thicknesses of up to around 8 or 10 millimeters.
    Sheet material is where it shines the brightest
    for this product.

5
Precautions For Safety And The Use Of Tig Welding
Machine
  • When it comes to becoming an expert in the craft
    of TIG welding, keeping oneself safe should at
    all times be your number one concern. The process
    of welding carries with it the potential for a
    number of injuries, including burns, electric
    shock, and exposure to toxic chemicals and gases.
    As a result, it is very vital to make the
    required safety measures and to dress in the
    appropriate protective gear.
  • Make sure that your welding location has
    sufficient ventilation, since this is one of the
    most critical safety steps you can take. The
    process of welding creates fumes and vapors that,
    if breathed in, may be dangerous. The danger of
    developing respiratory problems may be reduced by
    setting up your workstation in an area that has
    enough ventilation or by using technologies that
    provide local exhaust ventilation.

6
Principal Of Using TIG Welding Machine
  • TIG welding produces heat by an electrical
    current melts the base materials and/or bonding
    compounds, which, after they have cooled,
    solidify into a joint when joined together. In
    spite of the fact that the two procedures are
    identical to one another, the advantages that
    each one offers and the situations in which it is
    most effective stay unique. According to the
    findings on TIG welding speed, the optimal
    welding speed is around 1A for 0.0001 in
    thickness, which is equivalent to approximately
    40A / mm, or 250mm / min. This pace is quite
    difficult to apply while manually welding,
    therefore we need lower the corresponding
    current, which is 16 A per mm thickness when
    welding at a speed of 100 mm per minute.

7
Bottom Line
  • TIG welding is a complex skill that requires
    practice and precision, but with the techniques
    and tips we've shared, you'll be on your way to
    becoming a TIG welding expert

8
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