karkhanaio (2) - PowerPoint PPT Presentation

About This Presentation
Title:

karkhanaio (2)

Description:

#1 Online 3D Printing Services in delhi, bangalore and pune. Get Instant Quotation for CNC machining services, 3D printing services, Sheet Metal Fabrication, Urethane Casting, Injection Moulding. On-demand manufacturing and rapid prototyping. CNC machining, 3D printing, Sheet Metal Fabrication, Urethane Casting, Injection Moulding. Get your quote in seconds, parts delivered in days. – PowerPoint PPT presentation

Number of Views:16

less

Transcript and Presenter's Notes

Title: karkhanaio (2)


1
What is 3D Printing? How Does It Work?
Processes More What is CNC Turning? What is CNC
Turning Process? What is CNC Machining Service?
Is CNC Business Profitable? Why use CNC Turning
for Projects? How CNC Turning Job Work and Which
is The Input of CNC Turning? Processes More
2
  • Braddock's Machine Turned into Reality - Far, far
    away, multiple billions of miles in empty space,
    Things moved towards our Sun. They were arranged
    as a warlike space fleet. There were scouts and
    advanced guards fanned out ahead. Things were
    moving at an inconceivable speed. Two scout
    patrols have already passed through our solar
    system and it has led to two cosmoquakes that
    have caused damage to the earth. Things have no
    idea whats happening on earth. As more scouts
    approach the solar system, it will destroy
    civilization.
  • Three men and a girl were at work to save the
    earth. Braddick - an inventor, Thorn - a
    technician, Hamlin - a useless guy and Jane - a
    draftsman. Braddick wants to build a spaceship so
    that he can persuade Things to change their
    course. Braddick has got an impossible job in his
    hand. Braddick tells Thorn and Hamlin that
    machining can produce a particular part cheaper
    than any other method can do but when the product
    is changed, the machine is useless because
    efficiency is obtained at the cost of flexibility
    and thats why there arent any mass production
    machines for ships.
  • Braddick shows Thorn and Hamlin, the Constructor
    which he has built and is more efficient and
    flexible than machine-tool. The Constructor has
    a moving arm. Plastics are fed and as it comes
    out of the moving arm, it hardens. The
    Constructor follows the drawings shown to it and
    then the moving arm starts drawing in the air.
    The Constructor will construct the ship in the
    same way as an insect spins the cocoon. The
    result will be a ship made of plastic as strong
    as steel but vastly lighter than steel.
  • From Things Pass By, written by Murray Leinster -
    3D printing services
  • What was once science fiction is now a reality.
    Today these Constructors are called 3D Printers
    and the process of manufacturing as 3D Printing.
    How is this science fiction converted into
    reality? What is a 3D Printer? What can be done
    with 3D Printing Services? What are its
    advantages and disadvantages? The article
    answers these questions.
  • - Table of Contents
  • What is 3D Printing Services?
  • What is a 3D Printer?
  • What is the process of providing instructions to
    a 3D Printing Services?
  • What can we do with 3D Printing services?

3
  • What is 3D printing and What is 3D Printing
    Services?
  • 3D printing Services is the idea of manufacturing
    a 3-dimensional object unconventionally. 3D
    Printing has not replaced the traditional/convent
    ional methods. It is just an alternative to the
    traditional method. As shown in Fig 1.
    Individual laminae representing the
    cross-sections of the object have to be formed.
    Then the adjacent laminae need to be combined to
    form the 3-dimensional object.
  • 3D Printing Services Overview
  • The idea of 3D printing
  • People have found 7 different ways to make this
    idea possible.
  • Vat Photopolymerization
  • When certain liquids are exposed to the beams of
    radiation, the liquid converts itself into a
    solid. This process is known as curing. This
    property of liquid is used to achieve 3D printing
    Services. There will be individual laminae made
    up of this liquid. Only a specific portion of the
    laminae will be solidified to produce the desired
    object.

4
  • What is 3D Printing Services
  • Photopolymerization process for 3D printing
    Services
  • Apparatus for Photopolymerization and its
    working
  • The Apparatus Includes
  • Vat It is a container that contains the liquid.
    Radiation source Light is the source. Elevator
    platform It is a platform on which the object
    is built.
  • - Top-Down approach
  • Bottom-Up approach
  • Powder Bed Fusion (PBF)
  • In PBF each lamina is in powdered form. A
    specific portion of laminae is converted to solid
    i.e the goal is to convert the powder into
    solid. This can be achieved by two methods
  • Sintering The powder will be heated in such a
    way that the particles will cluster/fuse together
    at the molecular level. The powder must be
    heated below its melting point. There is no phase
    change during sintering.

5
  • Sheet Lamination The individual laminae are
    composed of a sheet. For the first layer, a thin
    sheet of material is placed on the build
    platform. Depending on the type of sheet
    lamination, the next layer may or may not be
    bonded to the first layer. There are two types
  • Form then Bond Sheet material is first to cut
    into shape and then bonded to the base or
    previous layer.
  • Bond then Form Sheet material layers are bonded
    together before cutting them into the desired
    shape.
  • In the previous methods, a lamina was taken and
    an object was created by curing, sintering,
    melting, binding, or cutting specific portions
    of laminae. In the next 3 methods, the specific
    portion will be directly created and then each
    portion will be stacked to create a 3D object.
  • Material Jetting For the first layer, a liquid
    photopolymer is deposited on the platform. Then
    the layer is cured using UV light. The platform
    is lowered down and the process is repeated till
    the 3D Object is formed. In material jetting,
    support structures are also printed to support
    overhang features.
  • Material Extrusion To create a layer, a nozzle
    extrudes the heated filament of the material and
    traces the cross-section of the layer by
    depositing the heated filament. The layer cools
    down and the procedure is repeated for
    subsequent layers until a 3D object is built.
    Support structures are printed to support the
    overhang features.
  • Directed Energy Deposition (DED)
  • DED apparatus includes directed energy and
    nozzles. The directed energy can be laser,
    electron beam, or plasma arc. The material
    ejected by the nozzle can be in wire or powder
    form. To create a layer, the cross- section of
    the layer is traced by depositing a molten pool
    of the material. The nozzle continuously ejects
    the material towards the focal point of the
    directed energy. This results in a molten pool of
    material and the pool is then moved to trace the
    cross-section. The process is repeated until the
    3D Object is built.
  • What is a 3D printer?
  • It is a machine that performs 3D Printing
    Services and Process to produce a 3D object.

6
The main components of 3D Printing Services are
  • Build Platform It is the surface where 3D
    Objects are built. Build Platform is also known
    as build plate or bed.
  • Printing Head The printing head holds the energy
    source (laser, UV, etc), the printing jet or the
    hot end of the extruder.
  • Controller Board It executes the instructions
    fed to the 3D Printing Services.
  • Motion Components The components include a
    stepper motor, belt and leadscrew. With the help
    of these components, the build platform and
    printing head can perform motion along the X,Y
    and Z axis. What is the process of providing
    instructions to a 3D Printer? The 3D Printer
    needs to be instructed to produce the 3D Object.
    A set of instructions needs to be prepared in a
    language understood by 3D Printer. The steps
    involved in this process are

7
  • CAD Model File Prepare the CAD file of the 3D
    Object to be produced.
  • Conversion Convert to file formats that can be
    used by slicer software. Ex STL, OBJ, AMF, VRML,
    3MF, etc.
  • Slicing Import the converted file into slicer
    software. The software slices the 3D Object into
    layers and automatically generates the
    instruction file for 3D Printer.
  • Instruction File The formats for the instruction
    file can be G-Code, X3D, S3G, CBDDLP, etc.
  • What can we do with 3D Printing Services?
  • Build a sustainable future, For the first time in
    the history of the Olympic Games, the podiums for
    awarding medals were made up of recycled
    plastic. PG, the Tokyo 2020 Organising Committee
    and the International Olympic Committee
    established the Podium Project. In the course of
    nine months, the Japanese public donated 24.5
    tonnes of discarded plastic. The plastics were
    recycled to be used as a resin for 3D Printing of
    the podium. 3D Printing Services can be used to
    convert existing plastic products into a new
    product rather than discarding plastics or
    throwing plastics into water bodies.
  • Recreation activities for 3D Printing Services
  • Lewis Holden, an industrial designer from
    Attleborough has built an ergonomic cricket
    bowling machine with zero electrical components.
    The machine named Ovafly is manufactured using 3D
    Printing Technology. The machine can be used for
    indoor and outdoor practice. Check out how the
    machine was developed.
  • Exploration for 3D Printing Services
  • In May 2020, NASA astronaut Andrew Morgan
    completed the first functional 3D Bioprinting
    experiment in space. He printed a human knee
    meniscus. Bioprinters work in the same way as a
    3D Printer but instead of delivering materials
    such as metal, plastic, etc. they deposit layers
    of biomaterial such as living cells. This
    research conducted at the International Space
    Station is a part of a long-term plan to
    manufacture human organs in space.

8
- 3D Printing Services use for Fashion Spanish
fashion brand ZER Collection manufactures
reusable 3D Printed garments. The material for
manufacturing the garments is TPU. According to
the co-founders, around 20 to 30 percent fabric
is wasted in the cutting process. By using a 3D
Printer we can produce the cloth with only the
required amount of fabric. It reduces the waste
to almost zero. Also, when the client doesnt
want the garment anymore, the client can return
the garment to the manufacturer. The garment can
be melted and reused again.
- 3D Printing Services Build props to support a
theme By using 3D Printing, props can be
produced to support a theme. An example is
Tomorrowland's 2016 music festival. The theme
for the year 2016 was The Elixir of Life. The
theme had a heavy focus on nature. The theme
required a magical ring to be used as a prop in
a video trailer. The design of the ring mimics
the roots of a tree growing together. A
Belgium-based 3D Printing in Delhi company has
printed the ring. Although the ring has a minor
role in the video, it helped to complement the
theme.
- Make ceremonies special and unique Erin
Winick, associate editor at MIT Technology Review
has used 3D Printing to customize her wedding
ceremony. She used 3D Printing Services to make
her headband, bouquets for herself and the
bridesmaids, all the table numbers, the cake
topper, the floral cake decoration and the flower
girls necklace. She owned two 3D Printers.
Therefore making these things required only a
small amount of investment. In total she
spent 75 on all bouquets. She says that the
average cost of a brides bouquet alone is 150
and each additional bridesmaids arrangement is
about 75 and thats a bargain with using 3D
printing. She also says that 3D Printed items
have a personal touch that we dont get from
purchasing something at a store.
9
Advantages and Disadvantages of 3D Printing
Services Process
  • Interested in using the 3D Printing Services
    Process? Consider advantages disadvantages
  • Advantages of 3D Printing Services
  • Rapid Prototyping The cycle time involved in
    prototyping can be reduced using 3D Printing
    Pune. With subtractive manufacturing, tooling
    and logistics will come into play for every new
    design. 3D Printing Technologies remove the need
    for tooling and hence the idea can be directly
    taken from a design file and converted to a
    tangible prototype. Also, changes can be easily
    made by updating a product's CAD file and hence
    iterations can be produced rapidly.
  • Sustainability It is possible to implement the
    3Rs for the 3D Printing Process. Also, the design
    process is carried out on a computer and hence
    the blueprint is digital in nature. These
    blueprints can be transferred digitally and
    parts can be printed nearby, onsite or at home.
    This decreases the need for shipping final
    products and raw materials over long distances.
    Thus it reduces carbon-dioxide emissions.
  • Part Consolidation Using 3D Printing, the entire
    assembly can be printed as a single piece. The
    advantage of parts consolidation can be taken to
    squeeze major cost savings from assembling the
    parts. An example is set by GE.
  • Disadvantages of 3D Printing Services
  • High Energy Consumption 3D Printers consume 50
    to 100 times more energy than injection molding
    when melting plastic with heat or laser. DMLS
    uses 100 times more energy than traditional
    manufacturing. For mass production, 3D Printing
    Pune will consume a lot of energy and hence they
    are suitable for batch production.
  • Cost of buying and setting Cost of initial setup
    is high. A top end 3D Printing device can cost
    anything between 300,000 and 2 million. Even
    consumables can cost between 100 to 200 for
    every pound consumed.

10
Harmful Emissions According to researchers at
Illinois Institute of Technology, 3D Printers
used in enclosed spaces can generate
carcinogenic and potentially toxic emissions.
Their study showed that 3D Desktop Printers
emitted 20 billion ultrafine particles per minute
using PLA filament and ABS emitted upto 200
billion particles per minute. Emitted radiations
may settle in the bloodstream or lungs posing
health risks. Conclusion. The 3D Printing
Services and Process is truly efficient and
flexible when a customized product needs to be
manufactured. Traditional rules are no longer a
barrier and the features and geometries of a
product can be changed for every new quantity.
The 3D Printing Process provides a power to the
individual to convert envisioned products into
tangible products. This process can be utilized
for building creative products and to create an
environment of invention and innovation.
Read More About CNC Turning Services.
11
With CNC turning services, tooling is mounted
onto a computer-controlled turret. once operative
a shop, preciseness CNC turning could be a
specific technique used whereby a pointed cutlery
feeds parallel onto the surface of fabric being
revolved. For rotation, a shaper is employed,
that secures and spins the a part of the fabric
being machined. Therefore, with cnc turning
services, the single-point cutlery removes and
shapes the fabric into the specified half. For
CNC returning Ohio from NexGen Machine, we have a
tendency to use a twin axis of movement, that
might be a line or complicated angles and curves.
Our preciseness CNC turning centre creates a
range of shapes, as well as tapered, contoured,
plain, threaded, radius, and filleted. With a CNC
drilling machine, we offer custom CNC Al
elements and elements in varied size batches. the
lowest line Our custom CNC turning meets the
wants of each client. CNC turning services and
machines square measure one in all the economical
tools for producing trade and each manufacturer
will broad their business through this technique.
There square measure loads of benefits of
victimization this technology in producing. CNC
turning Services machines keep you earlier than
the business In the regular competitive market,
business concern is challenge for each new and
recent one. There square measure variety of
firms within the game that providing similar
services at most cost-effective worth to
customers that may usually be swayed by these
firms. they're very most advanced services
supplier and providing fast turnaround times.
CNC machining is thought as pc controlled,
they're way more skillful at production than
ancient common systems. If you're concerned
during this business and seeking for big
contracts or agreements with different firms,
then there are not any different resolution than
knowing that you just have the new-edge
technology to fulfill the requirement and demand.
it'd be a dispiriting condition if you could not
attack a giant project as a result of you're
unable to facilitate the assembly
procedures. Here one will manufacture with
accuracy. By victimisation cnc turning services
and machines manual turners and millers is very
higher at what will do, hence, it's extremely
unlikely that they will match the additional
engineering of CNC truth. With handling by pc the
turning and edge procedure might immensely widen
your business prospects. The services suppliers
or makers that need to very precise and
sophisticated styles, like those within the aid
sector, cannot afford to accumulate elements that
square measure something however good. after you
use this new technology then you will be capable
to an outsized amount of same precise elements,
while not having to stress concerning the chance
of individual fault.
12
By victimisation this each businessperson will
cut back prices and increase profits. CNC turning
services and machines aren't thus cheaper,
however a businessperson can purchase it through
procure a brief quantity. If you presently have
your machining done yourself, then you'll be able
to pay remaining quantity on monthly basis. this
can not solely cut back the price on production
however additionally time. CNC is basically long
and cost-cutting technology through the
perimeters. If you're trying to find purchase the
machine then think about on initial purchase of
machining and make sure the device that you just
trying to find right and error-free. this can be
real choice for increase the assembly.
Write a Comment
User Comments (0)
About PowerShow.com