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Manufacturing Processes - Department of Engineering Sciences

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This presentation is on Manufacturing Processes in Basic Mechanical Engineering. Its presented by Professor Yogiraj Deshmukh from the department of Applied Sciences and Engineering at International Institute of Information Technology, I²IT. The presentation covers topics like Introduction to Manufacturing Processes and their Application, Metal Casting, Steps in sand molding and more. – PowerPoint PPT presentation

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Title: Manufacturing Processes - Department of Engineering Sciences


1
Basic Mechanical Engineering
Prof. Yogiraj Deshmukh Assistant
Professor Department of Applied Sciences
Engineering
Hope Foundations International Institute of
Information Technology, I²IT
2
UNIT III
Manufacturing Processes Introduction to
Manufacturing Processes and their Applications
(Casting, Forging, Sheet metal working and Metal
joining processes), Description of Casting
process Sand casting (Cope Drag). Sheet metal
Forming, (shearing, bending, drawing), Forging
(Hot working and cold working comparison),
Electric Arc welding, Comparison of Welding,
Soldering, Brazing
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
3
Manufacturing Process
It involves transforming a raw material from its
original state to a finished state by changing
its shape or the properties of the material in a
series of steps.
Raw Material
Machine Tool
Finished Product
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
4
Metal Casting
  • Casting It is a manufacturing process in which
    part of desired shape is obtained by pouring
    molten metal into cavity of required shape
  • It is one of the oldest manufacturing process
    (around 6000 year old, Egyptians were first to
    use castings)

Castings
Investment casting
Centrifugal casting
Sand Cascting
Die Casting
Slush Casting
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
5
Basic terminology in SAND CASTING process
  1. Mould
  2. Pattern
  3. Core
  4. Mould box
  5. Mould material
  6. Pouring cup
  7. Pouring basin
  8. Sprue
  9. Runner
  10. Gate
  11. Riser
  12. Ladle

Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
6
Metal Casting Sand Casting
  • Steps in Sand Casting
  • Pattern Making

Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
7
Metal Casting Sand Casting
  • Steps in Sand Casting
  • 2. Mould Making

Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
8
Metal Casting Sand Casting
  • Steps in Sand Casting
  • 3. Core Making

Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
9
Metal Casting Sand Casting
  • Steps in Sand Casting

4. Metal Melting and Pouring
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in
10
Metal Casting Sand Casting
  • Steps in Sand Casting
  • Solidification
  • Finishing
  • Inspection

Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
11
Pouring Cup Pouring Basin Sprue
Riser
Mould
Split Flask
Locating Pins Runner Gate Crucible
Rammed Sand Cope
Molten Metal
Drag
Casting
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
12
Steps in sand moulding
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
13
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
14
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
15
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
16
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
17
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
18
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
19
Metal Casting Sand Casting
  • Applications of Sand Casting
  • Machine beds for various machines (Lathe,
    Drilling, Shaping, Milling)
  • Automobile parts (Pistons, cylinder block, clutch
    and brake plates, Gearbox casing)
  • Aircraft parts (Turbine and compressor blades,
    Engine casing)
  • Casings used in various machines (Turbine,
    Generator, Compressors, Motors, Gear box, Pumps)
  • Pulleys, Railway wagon wheels, Valves

Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
20
References
  • V. Ryan 2002 - 2018 www.technologystudent.com

21
Thank you For further information please contact
Yogiraj Deshmukh yogirajd_at_isquareit.edu.in Depa
rtment of Applied Sciences Engineering Hope
Foundations International Institute of
Information Technology, I²IT Pune P-14, Rajiv
Gandhi Infotech Park, MIDC Phase I, Hinjawadi,
Pune 411 057 Phone - 91 20 22933441/2/3 www.is
quareit.edu.in info_at_isquareit.edu.in
Hope Foundations International Institute of
Information Technology, I²IT P-14, Rajiv Gandhi
Infotech Park, MIDC Phase I, Hinjawadi, Pune
411 057 Tel 91 20 22933441/2/3
www.isquareit.edu.in info_at_isquareit.edu.in
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