All information about the sponge EPDM in Automobile - PowerPoint PPT Presentation

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All information about the sponge EPDM in Automobile

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Title: All information about the sponge EPDM in Automobile


1
Sponge EPDM Profiles in Automobiles
2
INTRODUCTION
  • One of the critical functions of sponge EPDM
    profiles is as sealant in automobiles.
  • It is used with metal and adhesive to form
    secure and durable bonds that seal the various
    compartments in an automobile.
  • These are critical parts that decide the
    automobiles ride, fuel efficiency, security,
    electrical control, thermal management,
    transmission, cooling, brake and battery
    functions.
  • Sponge EPDM profiles are preferred because their
    production values are very high, the products can
    be highly customized and are of a very high
    quality.
  • When used in various sealing parts, the rubber
    is often combined with metals, elastomer jacket
    and specially treated sealing lip.
  • The metal gives the parts its stable shape when
    required.
  • The EPDM sealing parts are specially designed to
    ensure that parts press against the surface and
    the sealing is complete.

3
Why are sponge EPDM profiles preferred?
  • EPDM profiles have many qualities that make them
    useful when used in sealing products, such as
  • Weight reduction
  • Sponge EPDM is one of the lightest building
    materials.
  • just that, it is also dimensionally very stable.
  • This allows us to build components with very thin
    walls without compromising on its integrity.
  • The resultant part is extremely light.
  • Building with lighter parts is a priority in
    automobiles, since it lowers the weight on the
    engine and improves the fuel efficiency.
  • Low handling costs
  • EPDM is lightweight with a rigid structure.
  • This means that we can build the product and
    install it without any fuss.
  • It does not requires special handling for
    maintaining the integrity of the structure and
    the transportation costs can be kept low because
    of the lightness of the material.
  •  

4
CONTINUE
  • Easy assembly
  • It is an easy to assemble product because of its
    malleability.
  • The sponge EPDM is built for the design and meant
    to adhere quickly and seamlessly.
  • We can build the parts to any specification,
    allowing customization.
  • This further allows us to keep costs low.
  • Finishing
  • The sponge EPDM profiles can compensate for a
    less than perfect metal finishing.
  • The sponge parts cover the uneven surface of the
    metal, hiding and covering up any spaces left
    behind or the rough finish.
  • This is a significant cost saver. We can reduce
    and even eliminate extra processing costs.

5
Functions of sponge EPDM profiles in automobile
sealing
  • Ride control
  • We use O-rings, buffer rings, and back-up rings.
  • The objective of the sealing parts here is to
    provide a smooth driving and passenger
    experience.
  • This is achieved by stabilizing the steering and
    ensuring that the handling stays smooth and easy.
  • Another important purpose is to maximize
    passenger comfort by focusing on improving the
    shock absorbers and suspension system.
  • The parts have to offer low friction with
    excellent wear and chemical resistance.
  • Fuel systems
  • With high pressure and extreme temperature, we
    need reliable sealing solution throughout the
    fuel system.
  • This includes fuel tank, fuel lines, fuel
    injectors and common rail system.
  • This includes fuel tank, fuel lines, fuel
    injectors and common rail system.

6
CONTINUE
  • Electronic control
  • EPDM profiles are used as both sealing and casing
    parts.
  • The requirement here is to protect the electronic
    components from contaminants and media like
    transmission oil.
  • It must also be able to withstand very harsh
    conditions, which includes both pressure within
    the vehicle and material spay on the
    undercarriage.
  • Safety systems
  • Increasingly tough norms have forced the
    industry to keep innovating in safety products.
  • The focus here is on producing top quality
    products, seals that will last any test.
  • We have seen a number of material inventions as a
    result, including silicone injected parts.

7
CONTINUE
  • Thermal management
  • Engines operate at very high temperatures.
  • This means we need extremely efficient cooling
    systems to ensure engine life.
  • This is where the radiator cooling fluid comes
    in.
  • The seals here have to withstand lubricant oils,
    coolants, high pressure and high rotational
    speed.
  • It must also be able to work under poor
    lubrication.
  • Air conditioning
  • The sealing has to fulfill environmental norms of
    zero leakages.
  • It should fit into small places and be able to
    operate under high pressure.
  • The sponge EPDM profiles used here have to
    withstand heavy wear.
  • Brakes
  • These are critical parts that decide the
    efficiency of a breaking system.
  • The parts have to be of consistent quality and
    highly resistant to brake fluids.
  •  

8
CONTACT US
www.fusionpolymer.com
fusionpolymerindustries_at_gmail.com
91 94293 36992
Sr. No. 133/1, Plot No. 22, Nr. Advance Techno
Forge, B/h Ishwar Weight Bridge,Padavala,
Shapar-Veraval, Rajkot-360024, Gujarat, India.
9
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