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Digital and Electronics Weighbridge / Truck scales- Sansui Electronics

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Sansui Electronics is involved in the manufacturing, supplying and exporting of weighbridge , portableweighbridge, mobile weighbridge, electronic weighbridge, pitlessweighbridge, pit weighbridge etc,.our company is supplying wide range of products and service across the country. See more…… www.sansuiscales.com – PowerPoint PPT presentation

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Title: Digital and Electronics Weighbridge / Truck scales- Sansui Electronics


1
Digital Loadcell Weighbridge
2
Sansui Electronics Pvt. Ltd.
Sansui Electronics Pvt. Ltd. is an organization
synonymous with a comprehensive range of
electronic weighing systems Truck Scales. A
company with a dedicated RD team, has developed
a micro controller based terminal that ensures
high accuracy, excellent digital cornering
digital calibration with latest optional features
like USB pen-drive backup, mobile SMS features,
online mailing of weighbridge weighment data to
any mail- ids etc. and a user friendly high-tech
Truck weighing systems. Sansui has specially
engineered Electronic weighbridges that are
equipped to give detailed print reports and are
also compatible with PCs. The micro-controller
based advanced weighbridges are armed with
high-tech Double Ended Shearbeam type of
loadcells. The high precision loadcells, aided by
sophisticated electronics and strong rugged
platforms made from parallel flange beams instead
of the conventional 'I' girders or ISMB or
tapered flange beam, incorporating very high
strength and rigidity for the lesser weight of
the steel per running meter as compared to
equivalent ISMB section. Thus ensuring a
consistent performance of weighbridges for
years. Sansui weighbridge abide by the Standards
of the Weights and Measures Department and have
set international standards in truck
weighing. Today Sansui has a complete range of
electronic weighing, something as light as 0.01mg
to something as heavy as 120 Tonnes. Sansui is
the only company in India having extensive Sales
Service network, spanning all over the country
having a high profile qualified and a well
trained force of more than 100 Service Customer
Support Engineers, providing prompt after- sales
service support to all the esteemed customers at
their doorsteps. We are the only company to have
our own Fabrication workshop spread over an area
of 110,000 Sq. Ft.
3
Automatic Calibration facility for Loadcells.
4
Infrastructure Manufacturing Facility
5
Pioneers in in-house cornering Calibration
  • Sansui is the first company in India to achieve
    in-house inside the factory itself, digital
    loadcell cornering and digital calibration at
    full load capacity of a loadcell with the help of
    highly sophisticated machine, avoiding manual
    labour required to lift and place the weights
    physically at each corner of the platform for
    cornering and calibration. Thus saving lot of
    hidden cost that a customer would bear, specially
    in the coming years when all the Weights and
    Measures Dept., would be equipped with a special
    truck for verification, stamping and sealing of
    the weighbridge after checking its calibration
    and cornering.
  • Therefore, Sansui Weighbridge can be installed
    within a day of installation of the platform,
    consequently saving the time and hidden cost
    money of the customer.

6
Loadcell Testing Result
7
Digital Loadcell Intelligent Terminal
Digital Loadcells (DESB - Digital) The double
ended shear-beam type ball type loadcells are
specially designed for weighbridge applications,
are the best of their kind available in the
market. Unlike other loadcells these loadcells
can weigh vertical as well as horizontal load
components. Due to the unilink floating assembly,
these can weigh/measure vertical loading
component with a bear minimum off-center loading
error which is very troublesome in other
loadcells designs. The unilink floating assembly
allows controlled floating of the platform
whereas the ball type arrangement for the
loadcell allows free horizontal movement for the
loadcells of the platform.
8
Digital Loadcell Intelligent Terminal
  • Features
  • In-built Hybrid Processor with Digital Output
    Signal (RS485)
  • Factory calibrated with in-built 10 point
    linearization upto full capacity with loading in
    ascending as well as descending load on the
    loadcell. Thus eliminating the hysteresis error.
    All this calibration and compensation errors are
    stored inside the loadcell PCB. Also the change
    in calibration due to temperature changes, these
    temperature calibration coefficients are stored
    and thus each loadcell are very finely
    temperature compensated over and above the
    regular analog temperature compensation with Mod
    gauges. All this data of calibration, temp.
    compensation, hysteresis, linearity etc. of
    individual loadcell is stored inside the loadcell
    PCB. Once this is interfaced with the digital
    Indicator a copy of this data inside each
    loadcell can be stored inside the indicator.
  • Multi Level Lightning Protection Circuit (First
    in the world to offer this feature)
  • Designed to qualify to meet OIML R60-C3 standards
  • Totally Tropicalised to suit harshest Indian
    Environment with robust IP-68 Design /
    Hermetically sealed
  • Self Aligning
  • Stored Calibration Data in Transducer as well as
    intelligent terminal.
  • High speed upto 500 Readings/Sec. Baud rates upto
    115,000 and analog to digital conversions upto
    500 readings per sec.
  • 15KV ESD protected
  • Factory set calibration upto full capacity
  • Extreme Noise Immunity 5 x heavy industrial level
    /- 15KV Electrostatic discharge protected. Thus
    has extreme noise immunity five times more than
    the heavy industrial level.
  • Very high stability (Capable of 6000 Divisions
    OIML)
  • Programmable dynamic filter
  • Wide operating voltage (5.4V 18V)

9
Digital Loadcell Intelligent Terminal
SIC Digital Indicator Sansui Electronic
Weighbridge Terminal is specially designed to
withstand all environmental conditions prevailing
in the weigh-cabin. The unit can operate easily
at temp. upto 60C. Thus no air-conditioning is
required for weigh cabin. The SIC Indicator is
interfaced with an IBM Keyboard for data entry
which is standard and available any where. Hence
has advantage over feather touch type of
key/keyboards, which are custom built and have
very short life. Thus, the keyboard used in
Sansui weighbridge is user friendly. The terminal
is equipped enough to provide detailed print
ticket without using a PC (however, it is also PC
compatible). The whole set is compact enough to
be placed on a 3x2 ft. table
10
SIC Digital Indicator
11
SIC Digital Indicator
  • Features
  • Self diagnostic routine with Auto zero tracking,
    Real Time Clock (RTC), Full Tare capability.
  • Battery backup with inbuilt charger.
  • PC not required for processing data management.
  • O/P of individual loadcells is displayed on
    indicators LCD screen along with total weight.
    Thus very easy for trouble shooting and
    diagnostic
  • Non volatile memory up to 20,000 dual
    transactions record.
  • 16 character LCD display for date, time weight.
  • 101 key IBM key board for data entry.
  • 13mm LED display optional parallel 2 inch LED 7
    segment Red LED display.
  • RS-232C port to connect indicator to computer.
    Data can be converted into Excel format
  • Digital calibration in 3 types A) 2step B) 10step
    C) Smart calibration.
  • Customer friendly weighing ticket printouts with
    editable heading.
  • Daily reports are available in 5 different Types.
    1) Date wise 2) Customer Id wise 3) Material
    wise 4) Charge wise
  • 5) vehicle wise.
  • Ten different operator IDs can be generated with
    Different operators Password. Separate password
    provided for Weighbridge owner or the
    Administrator. Thus collection can be tracked
    operator-wise. Important functions such as
    Delete records, setting of parameters etc., are
    possible only with administrator passwords
  • Stored Calibration Data in the loadcell as well
    as intelligent terminal.
  • One can generate predefined Party codes, Material
    codes, (_at_ XXX Nos). Thus it will be easier for
    the operator to use these predefined codes
    without generate the same again and again. Thus
    user friendly and fast operation for Weighbridge
    operator
  • MS Facilities These are two types of SMS to
    Weighbridge Owner
  • SMS of the previous days collection will be sent
    automatically.

12
Typical Comparison of ISMB versus PFB
From the above table it is clear that even though
the weight per metre of PFB 450X190X67.2 is
lesser than the standard ISMB450 ( 'I' Girder),
just due to the higher root radius 'r' of 21 over
and above 15 or 7.5 of the ISMB450 and so also
the longer flange width of 190mm of PFB450 over
and above 150mm of ISMB450, the moment of inertia
about the Y axis which is in the vertical
direction of loading in a weighbridge, is almost
twice that is 1502 (instead of 834 in
ISMB450) Thus for lesser weight per running metre
in a parallel flange beam the strength is almost
1.5 to 1.75 times with respect to an equivalent
size beam in ISMBs. Also the local buckling ratio
for the flange in PFB which is B/2tf is more in
PFB than ISMB sections Also the local buckling
ratio of webd/tw , where (dH-2tf-2r) is higher
in PFB then ISMB sections So PFB are called as
very efficient in terms of strength, workability
and economy (lesser weight per running metre).
Though the strength of PFB being more than 1.75
times the same size ISMB the only disadvantage
being that the Rates per Kg of PFB are very high
as it requires a very good latest state of art
plant with very high investments. But the
strength achieved in PFB makes up much more times
than the high cost.
13
Platform
The sturdy and strong mild steel platform is
safeguard against lateral and sway movements. The
platform is available in either pit type or
pitless type to adjust to your space
availability. Pit Type Weighbridge 1 Flushed to
ground level 2 Suitable if there is a space
limitation 3 No ramp required Pitless Type
Weighbridge 1 Surface mounted, hence very
economical 2 Easy maintenance as platform is
completely above ground level 3 No high water
table or drainage problem 4 Approach by low angle
ramps
14
Platform
Pit Type Weighbridge
Pitless Type Weighbridge
15
Weighbridge Isometric View
16
Sansui Sales Service Network
Head Office - SANSUI SALES SERVICES E-59,
MARKETYARD NEAR KRISHI PANAN MANDAL GULTEKADI,
PUNE-411037. PH- 020-24206000/24206001 FAX-020-242
06060 Email- sansuiservices_at_gmail.com
Branch Offices - NEW DELHI - SERVICE CENTER
K-95, GROUND FLOOR, KALKAJI, NEW DELHI-19 PH-
011-32627062 INDORE - SERVICE CENTER 243,
VIKRAM TOWERS, SAPANA SANGITA MAIN
ROAD AGRAWALNAGAR, INDORE. PH- 0731-2402256
BADDI - SERVICE CENTER SAI ROAD, . JUJRAN,
TAL. NALAGARH PH- 09318853301 BBANGALORE -
SERVICE CENTER NO-27,28. BEHIND CITY BANK, 80 FT
ROAD, R.T.NAGAR. BANGLORE. PH- 9845504076
CHENNAI- SERVICE CENTER VEL AMRUTA TOWER, 15,
NALLANA MUDLAI STREET, OPP. ROYPETH POST
OFFICE. CHHENNAI- 145 PH-040- 28130595
HYDRABAD - SERVICE CENTER 403, RELIANCE
COMPLEX, 4-1-569, TROOP BAZAR, HYDRABAD. M
9866003830 GOA - SERVICE CENTER 71, ROHINI,
KAMAT GREEN VALLEY, ALTO PORVORIM, BARDEZ.
GOA. PH- 0832-2411877/9823296907 VAPI - SERVICE
CENTER A-13 1ST FLOORS, RBL COLONEY BEHIND
AMBAMATA MANDIR G.I.D.C. VAPI. M09824138436
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