Magnetic Separator Manufacturers in India

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MAGNETIC SEPARATORS
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INTRODUCTION

• Magnetic separation is a process in which
  magnetically susceptible material is extracted
  from a mixture using a magnetic force. This
  separation technique can be useful in mining iron
  as it is attracted to a magnet.
• Magnetic separators are used to separate either
  valuable minerals from non-magnetic gangue, e.g.
  magnetite from quartz, or magnetic contaminants

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• A magnetic separator is a device that uses a
  magnet to remove impurities and other magnetic
  materials from metal.
• Magnetic separators can be used before, during,
  and after production of a material and can be
  adjusted to attract different types of magnetic
  materials at varying levels of intensity .
• Magnetic separators are used for a wide variety
  of applications, though their use is almost
  always industrial in nature.
• Magnetic separators can be either ferromagnetic
  or paramagnetic and can range in size from a
  table top version to a large, heavy drum that is
  used in recycling and other manufacturing
  applications.

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Process

• Magnetic separation is a filtration process in
  which ferromagnetic or paramagnetic particles are
  removed from a process line.  The process is
  achieved by applying an electrical current to a
  wire mesh or matrix, thereby inducing a magnetic
  field.  When a solution or gas is passed through
  the mesh, any magnetic particles are attracted to
  the focus of the magnetic field and are filtered
  out of the flow. 

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• A magnetic separator consists of a powerful
  magnet that is either laid down or suspended from
  a ceiling or device.
• Materials can be passed over a table top magnetic
  separator while suspended magnetic separators
  often dangle above a material in order to extract
  its impurities.
• Magnetic separators can also be cylinders that
  objects are passed through.
• The material that a magnetic separator purifies
  can be in the form of parts, a finished product,
  or even liquid metal.

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• There are five main magnetic separation component
  types
• Magnetic grates
• Plate magnets
• Magnetic traps
• Magnetic drums
• Magnetic pulleys

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Types of Magnetic Separators

• Edison Separator
• Ball Norton Separator
• Magnetic Drum Separator
• Roller Type Separator
• Gravity Feed Magnetic Separator
• Magnetic Coolants Separator
• Wet Drum Separator

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Why Magnetic Separators used in Industries?

• Magnetic Separators are used to protect vital
  process equipment downstream from damage while it
  produces a clean separated final product.
• This type of equipment includes primary jaw
  crushers, cone crushers , hammer mills and other
  tertiary crushers.
• At the same time it can effectively prevent long
  sharp metal shards from cutting, ripping or
  tearing conveyor belts.

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• They are most commonly used to separate tramp
  iron, also known as unwanted or damaged metal and
  ferrous impurities, from nonmagnetic materials
  conveyed in bulk form.
• These ferrous impurities originate from land
  fill or excavating machinery used to mine,
  extract, drill or recover raw material.

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Applications

• Magnetic separators are often used for industrial
  purposes such as recycling and manufacturing.
• They are also found in scientific laboratories
  that often require metallic materials that are
  free of impurities (often the case in chemistry).
  
• In this case, the magnetic separator is usually a
  cylinder or flask that prevents
  cross-contamination between two different
  substances by forcing either all or some of the
  magnetic materials from one substance into a
  separate container.

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• For the removal of tramp iron in coarse and
  intermediate- crushing circuits, as a protection
  to the crushing machinery.
• For the concentration of magnetite ores.
• For the concentration of iron ore other than
  magnetite, after preliminary conversion of iron
  minerals to artificial magnetite by suitable
  Roasting.
• For the removal of small quantities of iron ore
  minerals from Ceramic raw materials.

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Advantages

• Magnetic separators are often powerful, portable,
  and can be adjusted to remove varying types of
  magnetic materials from a liquid or solid.
• They are most effective when used on a liquid,
  although the removal of solid impurities is also
  possible.
• Magnetic separators are quite versatile and
  incredibly simple in design.

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• In fact, a basic magnetic separator can be built
  at any time, using only a powerful magnet and a
  clamp to hold the material down.
• These can be used in removing various types of
  magnetic materials from a liquid or solid.
• These are effective when used on a liquid.

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CONTACT

• Advanced Industrial Material Separator(India)
  Private Limited
• Address Plot No.234, Green Garden,
  Co Operative Nagar, Ayyabakkam,
  Ambattur,
  Chennai - 600058.
• Mobile[phone]
  91 9943307188
• Email aimsindiaprivatelimited_at_gmail.com