Fastners PowerPoint PPT Presentation

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Title: Fastners


1
Fasteners
Used to join together the various parts
  • Spot Welding
  • Soldering
  • Nuts Bolts
  • Washers
  • Screws
  • Clips
  • Clamps
  • Studs
  • Rivets
  • Studs
  • Splines/Keys/RollPins
  • Glue/Silicone/Adhesives
  • Crimped (Body seams, electrical connections)

2
Fasteners
External Threads (Male Threads)
  • Bolts, Studs, Screws

Internal Threads (Female Threads)
  • Nuts, Threaded holes

3
Nuts
Hex Nut Most common on automobiles.
Castle Nut locks with a cotter pin
Wing Nut No tool required
Locking Nut Nylon Patch (center, top)
Lug Nut Taper face to help center the wheel
4
Fasteners
Metric Threaded Fasteners
  • ISO Metric International Organization for
    Standardization
  • Most new vehicles have metric fasteners
  • M6, M7, M8, M10, M12, M14

M8 X 25 X 1
8mm
Metric
Pitch (threads are 1mm apart)
25mm long
5
Screws
Machine Screws no nut required ( usually less
then ΒΌ Passes through one piece and threads
into other.
Sheet Metal Screws(self tapping) makes its own
hole/threads
Set Screw (allen wrench/no head) Used for
aligning pullies on the shaft.
6
Washers
Flat Washer Distributes pressure over a wider
surface area.
Lock Washer - Prevents the fastener from
loosening. Used at high
vibration places. Bites
into the material and the fastener.
7
Some common screw and bolt head type
8
Nut and Washer
9
Fasteners
Circlips
  • External
  • Internal

Snap Ring Pliers
10
Thread Pitch is measured with a special gauge
11
The correct gauge will match the grooves of the
bolt
12
This gauge has a the same thread pitch as the bolt
13
This gauge has a different thread pitch than the
bolt
14
Same Pitch
15
Different Pitch
16
These gauges can measure the diameter, pitch and
bolt length
17
LOCK NUTS
18
How do fasteners lock in place?
  • Cotter pins, locking tabs, and self locking
    nutsare often used.

19
How do fasteners lock in place?
  • Proper torque is usually the only thing that
    keeps a bolt or nut from vibrating loose
  • Sometimes lock washers are used, especially when
    a light fastening torque is desired
  • Over-tightening a lock washer will ruin its
    ability to hold

20
Thread Terminology
  • Crest Peak edge of thread
  • Root Bottom of thread cut into a cylindrical
    body
  • Thread angle Angle between threads faces

21
Thread Terminology
  • Major diameter Largest diameter on an external
    or internal thread
  • Minor diameter Smallest diameter on an external
    or internal thread

22
Thread Terminology
  • Pitch Distance between crests of threads

23
Thread Standard
  • A metric ISO screw thread is designated by the
    letter M followed by the value of the nominal
    diameter D and the pitch P, both expressed in
    millimeters and separated by the multiplication
    sign .
  • Example M81.25

24
Thread Drawings
For simplified representation, use thick and thin
continuous lines for representing crests and
roots respectively
25
Bolt Terminology
  • Bolt is a threaded cylinder with a head

26
Bolt Application
27
Screw Terminology
  • Screw is similar to bolt, but has a longer thread
    than a bolt
  • Bolted joint is usually created by turning a nut
    screw is installed by turning it.

28
Screws Application
29
Stud Terminology
30
Stud Application
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