Caterpillar Cat CB534B Roller Service Repair Manual

1
Service Repair Manual
Models CB534B and CB534C Roller
2
TM 5-3895-379-23
PROPEL SPEED RANGE SWITCH REPLACEMENT
0074 00
THIS WORK PACKAGE COVERS Removal,
Installation INITIAL SETUP
Equipment Condition Engine off (TM 5-3895-379-10)
Drums chocked (TM 5-3895-379-10) Battery
disconnect switch in OFF position (TM 5-
3895-379-10) Right-side door assembly opened (TM
5-3895-379- 10)
Tools and Special Tools Tool kit, general
mechanics (Item 36, WP 0220 00)
Materials/Parts Lockwasher (3)
References TM 5-3895-379-23P, Figure 4

• REMOVAL
• Remove two screws (1) and washers (2) from
  operator station (3).
• Remove seven screws (1) and washers (4) from
  operator station (3).
• Lift panel assembly (5) and pull away from
  operator station (3).

1 4
3
1 4
5
1
2
401-446
0074 00-1
3
TM 5-3895-379-23
PROPEL SPEED RANGE SWITCH REPLACEMENT - CONTINUED
0074 00
REMOVAL - CONTINUED 4. Remove nut (6), lockwasher
(7), propel speed range switch (8) and ring (9)
from panel assembly (5). Discard lock- washer.
6
5
7
TAB
NOTCH
8
9
VIEW FROM DRIVERS SEAT
401-461
NOTE Tag and mark all wires prior to
removal. 5. Remove two screws (10), lockwashers
(11) and
wires (12) and (13) from propel speed range
switch (8). Discard lockwashers.
10 11
13
12 8
401-462

• INSTALLATION
• Install two wires (12) and (13) on propel speed
  range switch (8) with new lockwashers (11) and
  screws (10).
• NOTE
• Tab of ring fits in notch of panel assembly to
  properly align propel speed range switch in panel
  assembly.
• Install propel speed range switch (8) on panel
  assembly (5) with ring (9), new lockwasher (7)
  and nut (6).

0074 00-2
4
TM 5-3895-379-23
PROPEL SPEED RANGE SWITCH REPLACEMENT - CONTINUED
0074 00
INSTALLATION - CONTINUED 3. Install panel
assembly (5) on operator station (3) with two
washers (2), seven washers (4) and nine screws
(1).
1 4
3
1 4
5
2
1
401-446

• Close right-side door assembly (TM
  5-3895-379-10).
• Remove chocks (TM 5-3895-379-10).
• END OF WORK PACKAGE

0074 00-3/(0074 00-4 Blank)
5
TM 5-3895-379-23
WORK LIGHT CONTROL SWITCH REPLACEMENT
0075 00
THIS WORK PACKAGE COVERS Removal,
Installation INITIAL SETUP
Tools and Special Tools Tool kit, general
mechanics (Item 36, WP 0220 00)
Equipment Condition Engine off (TM 5-3895-379-10)
Drums chocked (TM 5-3895-379-10) Battery
disconnect switch in OFF position (TM 5-
3895-379-10) Right-side door assembly opened (TM
5-3895-379- 10)
Materials/Parts Strap, tiedown (Item 36, WP 0219
00) Lockwasher (2) References TM 5-3895-379-23P,
Figure 51

• REMOVAL
• Remove two screws (1) and washers (2) from
  operator station (3).
• Remove seven screws (1) and washers (4) from
  operator station (3).
• Lift panel assembly (5) and pull away from
  operator station (3).

1 4
3
1 4
5
1
2
401-446
0075 00-1
6
https//www.aservicemanualpdf.com/ My Dear
Friend! Thank you very much for visiting. Full
manual if required, please enter the following
URL into your browser. https//www.aservicemanual
pdf.com/
7
TM 5-3895-379-23
WORK LIGHT CONTROL SWITCH REPLACEMENT - CONTINUED
0075 00

• REMOVAL - CONTINUED
• NOTE
• Tag and mark all wires prior to removal.
• Remove screw (6), lockwasher (7) and wire (8)
  from light switch (9). Discard lockwasher.
• Loosen three screws (10) and remove three wires
  (11) from light switch (9).
• Remove screw (12) and knob (13) from light switch
  (9).
• Remove nut (13), light switch (9) and lockwasher
  (14) from panel assembly (5). Discard lockwasher.

12
5
14
13
15 9
11
NOTCH
POST
10 8
7 6
VIEW FROM DRIVERS SEAT
401-463

• INSTALLATION
• NOTE
• Post on light switch is positioned in notch of
  panel assembly to properly align light switch on
  panel assembly.
• Install light switch (9) on panel assembly (5)
  with new lockwasher (15) and nut (14). Tighten
  nut.
• NOTE
• Knob indicator is positioned on switch to point
  at lights selection icons. To find correct
  position, turn switch to full-right position and
  position indicator to point toward icon furthest
  to the right.
• Install knob (13) on light switch (9) with screw
  (12). Tighten screw.
• Install three wires (11) on light switch (9) and
  tighten three screws (10).
• Install wire (8) on light switch (9) with screw
  (6) and new lockwasher (7).

8
TM 5-3895-379-23
WORK LIGHT CONTROL SWITCH REPLACEMENT - CONTINUED
0075 00
INSTALLATION - CONTINUED 5. Install panel
assembly (5) on operator station (3) with two
washers (2), seven washers (4) and nine screws
(1).
1 4
3
1 4
5
2
1
401-446

• Close right-side door assembly (TM
  5-3895-379-10).
• Remove chocks (TM 5-3895-379-10).
• END OF WORK PACKAGE

0075 00-3/(0075 00-4 Blank)
9
TM 5-3895-379-23
INTERMITTENT WATER SPRAY TIMER REPLACEMENT
0076 00
THIS WORK PACKAGE COVERS Removal,
Installation INITIAL SETUP
Tools and Special Tools Tool kit, general
mechanics (Item 36, WP 0220 00)
Equipment Condition Engine off (TM 5-3895-379-10)
Drums chocked (TM 5-3895-379-10) Battery
disconnect switch in OFF position (TM 5-
3895-379-10) Right-side door assembly opened (TM
5-3895-379- 10)
Materials/Parts Tag, marker (Item 37, WP 0219 00)
Locknut References TM 5-3895-379-23P, Figure 50

• REMOVAL
• Remove two screws (1) and washers (2) from
  operator station (3).
• Remove seven screws (1) and washers (4) from
  operator station (3).
• Lift panel assembly (5) and pull away from
  operator station (3).

1 4
3
1 4
5
1
2
401-446
0076 00-1
10
TM 5-3895-379-23
INTERMITTENT WATER SPRAY TIMER REPLACEMENT -
CONTINUED
0076 00

• REMOVAL
• NOTE
• Tag and mark all wires prior to removal.
• Remove three wires (6), (7) and (8) from timer
  (9).
• Remove locknut (10), washer (11) and timer (9)
  from operator station (3). Discard locknut.

8
16
7
6
9
17
3
VIEW FROM DRIVERS SEAT INSTALLATION
401-464

1. Install timer (9) on operator station (3) with
   washer (11) and new locknut (10). Tighten
   locknut.
2. Install three wires (6), (7) and (8) on timer (9).

0076 00-2
11
TM 5-3895-379-23
INTERMITTENT WATER SPRAY TIMER REPLACEMENT -
CONTINUED
0076 00
INSTALLATION 3. Install panel assembly (5) on
operator station (3) with two washers (2), seven
washers (4) and nine screws (1).
1 4
3
1 4
5
2
1
401-446

• Close right-side door assembly (TM
  5-3895-379-10).
• Remove chocks (TM 5-3895-379-10).
• END OF WORK PACKAGE

0076 00-3/(0076 00-4 Blank)
12
TM 5-3895-379-23
FUSE AND FUSE HOLDER REPLACEMENT
0077 00
THIS WORK PACKAGE COVERS Removal,
Installation INITIAL SETUP
Tools and Special Tools Tool kit, general
mechanics (Item 36, WP 0220 00) Materials/Parts S
older (Item 35, WP 0219 00) Tag, marker (Item 37,
WP 0219 00) Seal (2)
References TM 5-3895-379-23P, Figure 48 Equipment
Condition Engine off (TM 5-3895-379-10) Drums
chocked (TM 5-3895-379-10) Battery disconnect
switch in OFF position (TM 5- 3895-379-10) Right-s
ide door assembly opened (TM 5-3895-379- 10)

• REMOVAL
• NOTE
• All fuse and fuse holders are replaced the same
  way. One fuse and fuse holder is shown.
• Remove fuse holder assembly cap (1) from fuse
  holder assembly (2).
• Remove fuse (3) and seal (4) from fuse holder
  assembly cap (1). Discard seal.

1 4 2 3
STEERING WHEEL SHOWN REMOVED FOR CLARITY
401-466
13
TM 5-3895-379-23
FUSE AND FUSE HOLDER REPLACEMENT - CONTINUED
0077 00
REMOVAL - CONTINUED

1. Remove two shoulder screws (5), washers (6) and
   vandal guard (7) from instrument box assembly
   (8).
2. Remove three screws (9) and washers (10) from
   oper- ator station (11).
3. Lift and tilt back instrument box assembly (8) to
   gain access to back of instrument box assembly.

6
5
7
8
9
10 11
401-467
NOTE Tag and mark all wires prior to removal.

1. Cut two wires (12) and remove from fuse holder
   assembly (2).
2. Remove nut (13) from fuse holder assembly (2).
3. Remove fuse holder assembly (2) and seal (14)
   from instrument box assembly (8). Discard seal.

2
12
14
12
13
8
401-468

• INSTALLATION
• Install new seal (14) on fuse holder assembly
  (2).
• Install fuse holder assembly (2) on instrument
  box assembly (8) with nut (13).

14
TM 5-3895-379-23
FUSE AND FUSE HOLDER REPLACEMENT - CONTINUED
0077 00

• INSTALLATION - CONTINUED
• Solder two wires (12) on fuse holder assembly
  (2).
• Install instrument box assembly (8) on operator
  station (11) with three washers (10) and screws
  (9).
• Install vandal guard (7) on instrument box
  assembly (8) with two washers (6) and shoulder
  screws (5).
• Install new seal (4) and fuse (3) in fuse holder
  assembly cap (1).
• Install fuse holder assembly cap (1) on fuse
  holder assembly (2).

1 4 2 3

• STEERING WHEEL SHOWN REMOVED FOR CLARITY
• Close right-side door assembly (TM
  5-3895-379-10).
• Remove chocks (TM 5-3895-379-10).

401-466
END OF WORK PACKAGE
0077 00-3/(0077 00-4 Blank)
15
TM 5-3895-379-23
STARTING AID SWITCH REPLACEMENT
0078 00
THIS WORK PACKAGE COVERS Removal,
Installation INITIAL SETUP
Tools and Special Tools Tool kit, general
mechanics (Item 36, WP 0220 00) Materials/Parts T
ag, marker (Item 37, WP 0219 00) Lockwasher
(3) References TM 5-3895-379-23P, Figure 49
Equipment Condition Engine off (TM 5-3895-379-10)
Drums chocked (TM 5-3895-379-10) Battery
disconnect switch in OFF position (TM 5-
3895-379-10) Right-side door assembly opened (TM
5-3895-379- 10)

• REMOVAL
• Remove two shoulder screws (1), washers (2) and
  vandal guard (3) from instrument box assembly
  (4).
• Remove three screws (5) and washers (6) from
  operator station (7).
• Lift and tilt back instrument box assembly (4) to
  gain access to back of instrument box assembly.

3
2
1
7 6 5
4
401-469
401-601
0078 00-1
16
TM 5-3895-379-23
STARTING AID SWITCH REPLACEMENT - CONTINUED
0078 00

• REMOVAL - CONTINUED
• NOTE
• Tag and mark all wires prior to removal.
• Remove two screws (8), wires (9) and lockwashers
  (10) from starting aid switch (11). Discard
  lockwasher.
• Remove nut (12) and lockwasher (13) from starting
  aid switch (11). Discard lockwasher.
• Remove starting aid switch (11) and ring (14)
  from instrument box assembly (4).
• Remove locking ring (14) from starting aid switch
  (11).

12
9 10
TAB
8
NOTCH
13
4
11
9
14
11
401-470

• INSTALLATION
• NOTE
• Tab or ring fits in notch of instrument box
  assembly to properly align starting aid switch.
• Position ring (14) on starting aid switch (11).
• Position ring (14) and starting aid switch (11)
  on instrument box assembly (4).
• Install new lockwasher (13) and nut (12) on
  starting aid switch (11).
• Install two new lockwashers (10) and wires (9) on
  starting aid switch (11) with screws (8).

0078 00-2
17
TM 5-3895-379-23
STARTING AID SWITCH REPLACEMENT - CONTINUED
0078 00

• INSTALLATION - CONTINUED
• Install instrument box assembly (4) on operator
  station (7) with three washers (6) and screws
  (5).
• Install vandal guard (3) on instrument box
  assembly (4) with two washers (2) and shoulder
  screws (1).

3
2
1
7 6 5
4
401-469
401-601

• Close right-side door assembly (TM
  5-3895-379-10).
• Remove chocks (TM 5-3895-379-10).
• END OF WORK PACKAGE

0078 00-3/(0078 00-4 Blank)
18
TM 5-3895-379-23
ENGINE START SWITCH REPLACEMENT
0079 00
THIS WORK PACKAGE COVERS Removal,
Installation INITIAL SETUP
Tools and Special Tools Tool kit, general
mechanics (Item 36, WP 0220 00) Materials/Parts T
ag, marker (Item 37, WP 0219 00) Lockwasher
(3) References TM 5-3895-379-23P, Figure 48
Equipment Condition Engine off (TM 5-3895-379-10)
Drums chocked (TM 5-3895-379-10) Battery
disconnect switch in OFF position (TM 5-
3895-379-10) Right-side door assembly opened (TM
5-3895-379- 10)

• REMOVAL
• Remove two shoulder screws (1), washers (2) and
  vandal guard (3) from instrument box assembly
  (4).
• Remove three screws (5) and washers (6) from
  operator station (7).
• Lift and tilt back instrument box assembly (4) to
  gain access to back of instrument box assembly.

3
2
1
7 6 5
4
401-601
0079 00-1
19
TM 5-3895-379-23
ENGINE START SWITCH REPLACEMENT - CONTINUED
0079 00

• REMOVAL - CONTINUED
• Remove nut (8) from lock assembly (9).
• Remove lock assembly (9) from instrument box
  assembly (4).

8
4 9
STEERING WHEEL SHOWN REMOVED FOR CLARITY
401-472

• NOTE
• Tag and mark all wires prior to removal.
• Remove screw (10), wire (11) and lockwasher (12)
  from START terminal (13). Discard lockwasher.
• Remove screw (14), wire (15) and lockwasher (16)
  from BATTERY terminal (17). Discard lockwasher.
• Remove screw (18), wire (19) and lockwasher (20)
  from RELAY terminal (21). Discard lockwasher.

12
13
17
16
14
10
11 21 20
19
18
15
401-473

• INSTALLATION
• Install new lockwasher (20) and wire (19) on
  RELAY terminal (21) with screw (18).
• Install new lockwasher (16) and wire (15) on
  BATTERY terminal (17) with screw (14).
• Install new lockwasher (12) and wire (11) on
  START terminal (13) with screw (10).
• NOTE
• Tab of starter switch fits in notch of instrument
  box assembly to properly align starter switch in
  instru- ment box assembly.
• Position lock assembly (9) in instrument box
  assembly (4).
• Install nut (8) on lock assembly (9).

0079 00-2
20
TM 5-3895-379-23
ENGINE START SWITCH REPLACEMENT - CONTINUED
0079 00

• INSTALLATION - CONTINUED
• Install instrument box assembly (4) on operator
  station (7) with three washers (6) and screws
  (5).
• Install vandal guard (3) on instrument box
  assembly (4) with two washers (2) and shoulder
  screws (1).

3
2
1
7 6 5
4
401-469
401-601

• Close right-side door assembly (TM
  5-3895-379-10).
• Remove chocks (TM 5-3895-379-10).
• END OF WORK PACKAGE

0079 00-3/(0079 00-4 Blank)
21
TM 5-3895-379-23
VIBRATION PUSH SWITCH REPLACEMENT
0080 00
THIS WORK PACKAGE COVERS Removal,
Installation INITIAL SETUP
Tools and Special Tools Tool kit, general
mechanics (Item 36, WP 0220 00) Materials/Parts
Gasket (2) Packing, preformed
References TM 5-3895-379-23P, Figure 78 Equipment
Condition Engine off (TM 5-3895-379-10) Drums
chocked (TM 5-3895-379-10) Battery disconnect
switch in OFF position (TM 5- 3895-379-10)

• REMOVAL
• Remove retainer ring (1) and cap (2) from grip
  housing (3) and (4).
• CAUTION
• Do not turn handle more than one full turn.
  Handle cannot be removed by unscrewing and should
  not be forced or turned more than needed to allow
  access to screws and nuts.
• Loosen grip housings (3) and (4) on handle pipe
  (5) by turning grip housings counterclockwise not
  more than one full turn.

2
1
4
3
5
401-474
0080 00-1
22
TM 5-3895-379-23
VIBRATION PUSH SWITCH REPLACEMENT - CONTINUED
0080 00
REMOVAL - CONTINUED

• NOTE
• Nuts are small and easily lost. Take extra care
  to not lose nuts.
• Nuts may stay with grip housing.

2
6
1
8
9

• Remove two screws (6), four screws (7) and six
  nuts
• (8) from grip housings (3 and 4).
• Remove two grip housing (3 and 4) from handle
  pipe (5) and vibration push switch (9).
• Remove two gaskets (10) from grip housing (4).
  Discard gaskets.
• Remove two screws (11) and wires (12) from vibra-
  tion push switch (9).
• Remove nut (13) and preformed packing (14) from
  handle pipe (5). Discard preformed packing.

11 12
10 13
10
4
7
14
8
5
3
401-475

• INSTALLATION
• Install new preformed packing (14) and nut (13)
  on handle pipe (5). Turn nut onto handle pipe
  until top of nut is flush with top of handle
  pipe.
• Install two wires (12) on vibration push switch
  (9) with two screws (11).
• Install two new gaskets (10) in grip housing (4).
• NOTE
• Grip housings will not fit together if any
  threads of handle pipe are showing on top side of
  nut while nut is installed.
• Mate flat sides of nut with cavity on grip
  housing.
• Install grip housing (4) on handle pipe (5), nut
  (13) and new preformed packing (14).
• Install vibration push switch (9) in grip housing
  (4).
• Install grip housing (3) on grip housing (4) with
  two screws (6), four screws (7) and six nuts (8).
• Tighten grip housings (3) and (4) on handle pipe
  (5) by turning grip housings to right until snug.
  Do not over- tighten.

0080 00-2
23
TM 5-3895-379-23
VIBRATION PUSH SWITCH REPLACEMENT - CONTINUED
0080 00
INSTALLATION - CONTINUED 8. Install cap (2) and
retaining ring (1) on grip housings (3) and (4).
2
1
4
3
5
401-474
9. Remove chocks (TM 5-3895-379-10). END OF WORK
PACKAGE
0080 00-3/(0080 00-4 Blank)
24
TM 5-3895-379-23
FUEL LEVEL GAUGE REPLACEMENT
0081 00
THIS WORK PACKAGE COVERS Removal,
Installation INITIAL SETUP
Tools and Special Tools Tool kit, general
mechanics (Item 36, WP 0220 00) Materials/Parts S
older (Item 35, WP 0219 00) Tag, marker (Item 37,
WP 0219 00) Lockwasher (5) References TM
5-3895-379-23P, Figure 48
Equipment Condition Engine off (TM 5-3895-379-10)
Drums chocked (TM 5-3895-379-10) Battery
disconnect switch in OFF position (TM 5-
3895-379-10) Right-side door assembly opened (TM
5-3895-379- 10)

• REMOVAL
• Remove two shoulder screws (1), washers (2) and
  vandal guard (3) from instrument box assembly
  (4).
• Remove three screws (5) and washers (6) from
  operator station (7).
• Lift and tilt back instrument box assembly (4) to
  gain access to back of instrument box assembly.

3
2
1
7 6 5
4
401-469
401-601
0081 00-1
25
TM 5-3895-379-23
FUEL LEVEL GAUGE REPLACEMENT - CONTINUED
0081 00

• REMOVAL - CONTINUED
• Pull light fixture (8) and remove light fixture
  from fuel level gauge (9).
• Remove retainer clip (10) from light fixture (8).
• Push and twist light bulb (11) counterclockwise
  and remove light bulb from light fixture (8).
• If damaged, cut wire (12) below contact (13) and
  remove contact, cap (14), spring (15) and light
  fixture (8) from wire.

11
13
18
10
15
8
9
12
401-476
8. Remove two nuts (16), lockwashers (17) and
fuel level gauge bracket (18) from fuel level
gauge studs (19). Discard lockwashers.
18
17
16
19
401-477
0081 00-2
26
TM 5-3895-379-23
FUEL LEVEL GAUGE REPLACEMENT - CONTINUED
0081 00
REMOVAL - CONTINUED

• NOTE
• Tag and mark all wires prior to removal.
• Remove nut (20), wire (21) and lockwasher (22)
  from fuel level gauge terminal S (23). Discard
  lockwasher.
• Remove nut (24), wire (25) and lockwasher (26)
  from fuel level gauge terminal T (27). Discard
  lockwasher.
• Remove nut (28), wire (29) and lockwasher (30)
  from fuel level gauge terminal G (31). Discard
  lockwasher.

27
26
31
25
22
24
23
30
29 28
21 20 401-478
12. Remove fuel level gauge (9) from instrument
box assembly (4).
9 4
401-479

• INSTALLATION
• Position fuel level gauge (9) in instrument box
  assembly (4).
• Install new lockwasher (30) and wire (29) on fuel
  level gauge terminal G (31) with nut (28).
• Install new lockwasher (26) and wire (25) on fuel
  level gauge terminal I (27) with nut (24).
• Install new lockwasher (22) and wire (21) on fuel
  level gauge terminal S (23) with nut (20).

0081 00-3
27
TM 5-3895-379-23
FUEL LEVEL GAUGE REPLACEMENT - CONTINUED
0081 00
INSTALLATION - CONTINUED
NOTE Before installing fuel level gauge bracket
on fuel level gauge, ensure that fuel level gauge
is positioned so needle will point up when
instrument box assembly is installed. 5.
Install fuel level gauge bracket (18) on fuel
level gauge studs (19) with two new lockwashers
(17) and nuts (16).
18
17
16
19
401-477

• NOTE
• Perform steps 6 and 7 only if wire was cut.
• Install light fixture (8), spring (15) and cap
  (14) on wire (12).
• Solder contact (13) on wire (12).
• Push and twist light bulb (11) clockwise and
  install light bulb in light fixture (8).
• Install retainer clip (10) on light fixture (8).
• Push light fixture (8) and install light fixture
  in fuel level gauge (9).
• .
• 11

13
18
10
15
8
9
12
401-476
0081 00-4
28
TM 5-3895-379-23
FUEL LEVEL GAUGE REPLACEMENT - CONTINUED
0081 00

• INSTALLATION - CONTINUED
• Install instrument box assembly (4) on operator
  station (7) with three washers (6) and screws
  (5).
• Install vandal guard (3) on instrument box
  assembly (4) with two washers (2) and shoulder
  screws (1).

3
2
1
7 6 5
4
401-469
401-601

• Close right-side door assembly (TM
  5-3895-379-10).
• Remove chocks (TM 5-3895-379-10).
• END OF WORK PACKAGE

0081 00-5/(0081 00-6 Blank)
29
TM 5-3895-379-23
SERVICE METER REPLACEMENT
0082 00
THIS WORK PACKAGE COVERS Removal,
Installation INITIAL SETUP
Tools and Special Tools Tool kit, general
mechanics (Item 36, WP 0220 00) References TM
5-3895-379-23P, Figure 48
Equipment Condition Engine off (TM 5-3895-379-10)
Drums chocked (TM 5-3895-379-10) Battery
disconnect switch in OFF position (TM 5-
3895-379-10) Right-side door assembly opened (TM
5-3895-379- 10)

• REMOVAL
• Remove two shoulder screws (1), washers (2) and
  vandal guard (3) from instrument box assembly
  (4).
• Remove three screws (5) and washers (6) from
  operator station (7).
• Lift and tilt back instrument box assembly (4) to
  gain access to back of instrument box assembly.

3
2
1
7 6 5
4
401-469
401-601
0082 00-1
30
TM 5-3895-379-23
SERVICE METER REPLACEMENT - CONTINUED
0082 00
REMOVAL - CONTINUED 4. Disconnect plug connector
(8) from service meter (9).
9 8
STEERING WHEEL SHOWN REMOVED FOR CLARITY
401-480

1. Remove two thumb nuts (10), clip (11) and service
   meter bracket (12) from service meter studs (13).
2. Lift service meter (9) from instrument box
   assembly (4).

9
4
13
12 11 10
401-481

• INSTALLATION
• Position service meter (9) in instrument box
  assembly (4).
• NOTE
• Make sure service meter is positioned so numbers
  are right-side up when box assembly is installed.
• Install service meter bracket (12) and clip (11)
  on service meter studs (13) with two thumb nuts
  (10).
• Connect plug connector (8) to service meter (9).
• Install instrument box assembly (4) on operator
  station (7) with three washers (6) and screws (5).

0082 00-2
31
TM 5-3895-379-23
SERVICE METER REPLACEMENT - CONTINUED
0082 00
INSTALLATION - CONTINUED 5. Install vandal guard
(3) on instrument box assembly (4) with two
washers (2) and shoulder screws (1).
3
2
1
7 6 5
4
401-469
401-601

• Close right-side door assembly (TM
  5-3895-379-10).
• Remove chocks (TM 5-3895-379-10).
• END OF WORK PACKAGE

0082 00-3/(0082 00-4 Blank)
32
Thank you very much for your reading.
Please Click Here. Then Get COMPLETE MANUAL. NO
WAITING
GET MORE OTHER MANUALS
https//www.aservicemanualpdf.com/

• NOTE
• If there is no response to click on the
  link above, please download the PDF document
  first and then click on it.

GET MORE OTHER MANUALS
https//www.aservicemanualpdf.com/
33
TM 5-3895-379-23
VIBRATIONS PER MINUTE (VPM) TACHOMETER AND FEET
PER MINUTE (FPM) METER REPLACEMENT
0083 00
THIS WORK PACKAGE COVERS Removal, Installation
INITIAL SETUP Tools and Special Tools Tool kit,
general mechanics (Item 36, WP 0220 00) Shop
equipment, common no. 1 (Item 28, WP 0220 00)
References TM 5-3895-379-23P, Figures 48 and
139 Equipment Condition Engine off (TM
5-3895-379-10) Drums chocked (TM
5-3895-379-10) Battery disconnect switch in OFF
position (TM 5- 3895-379-10) Right-side door
assembly opened (TM 5-3895-379- 10)
Materials/Parts Solder (Item 35, WP 0219 00) Tag,
marker (Item 37, WP 0219 00) Lockwasher (11)

• NOTE
• Vibrations Per Minute (VPM) tachometer for the
  CB534B and CB534C Rollers are replaced in the
  same way.
• CB534C Roller is equipped with a Feet Per Minute
  (FPM) meter.

34
TM 5-3895-379-23
VIBRATIONS PER MINUTE (VPM) TACHOMETER AND FEET
PER MINUTE (FPM) METER REPLACEMENT - CONTINUED
0083 00

• REMOVAL
• Remove two shoulder screws (1), washers (2) and
  vandal guard (3) from instrument box assembly
  (4).
• Remove three screws (5) and washers (6) from
  operator station (7).
• Lift and tilt back instrument box assembly (4) to
  gain access to back of instrument box assembly.

3
2
1
7 6 5
4
401-469
401-601
35
TM 5-3895-379-23
VIBRATIONS PER MINUTE (VPM) TACHOMETER AND FEET
PER MINUTE (FPM) METER REPLACEMENT - CONTINUED
0083 00

• REMOVAL - CONTINUED
• Remove light fixture (8) from VPM tachometer (9).
• Remove retainer clip (10) from light fixture (8).
• Push and twist light bulb (11) counterclockwise
  and remove light bulb from light fixture (8).
• If damaged, cut wire (15) and install new light
  fixture (8) using general wiring repair (WP 0108
  00).

9
8 10 11
STEERING WHEEL SHOWN REMOVED FOR CLARITY
401-2222
8. Remove two nuts (12), lockwashers (13) and VPM
tachometer bracket (14) from VPM tachometer
studs (15). Discard lockwashers.
12 13
15
15
14
401-483
36
https//www.aservicemanualpdf.com/ My Dear
Friend! Thank you very much for visiting. Full
manual if required, please enter the following
URL into your browser. https//www.aservicemanual
pdf.com/