SKF Application Consultancy and Engineering Services

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SKF Application Consultancy and Engineering
Services (ACES)
The knowledge Engineering Company
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Total Engineering Solutions, SKF _at_ your
service. Todays SKF offers capabilities that
extend far beyond bearings.
Application Consultancy and Engineering Services,
IBU
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What does ACES do?

• Takes the outcome of SKF RD and applies it for
  Engineering Service to our customers.
• Focus in Rotating Machinery on
• System Design, Simulation, Virtual Testing,
  Calculation
• Lubrication Engineering
• Problem diagnostics

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Objectives of ACES

• To provide calculation and simulation services
  utilizing high tech SKF computer programs
  combined with SKF knowledge in Rotating
  Machinery.
• To give fast and simple selection of right
  bearing and to do detailed analysis of bearing
  surroundings depending upon customer need.
• To offer Knowledge engineering services to
  customer based on SKFs knowledge of Lubrication,
  Friction, Wear and Bearing Application.
• To design and provide solution to customer in
  form of Value added solution, resulting in TOTAL
  Solution for Customer.
• Vibration Analysis Problem Diagnostics of all
  Rotating and Reciprocating Equipments.

Application Consultancy and Engineering Services,
IBU
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Services that SKF ACES offers

• Design evaluation
• Design optimization
• Bearing selections and recommendation
• Application training programs
• Mounting and dismounting services
• Design of condition monitoring programs
• Bearing detective services (failure analysis)

Application Consultancy and Engineering Services,
IBU
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Reference cases Design Projects
Application Consultancy and Engineering Services,
IBU
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New Design Approach leads to Total Solution for
Rotary Kiln support Application.

• SKF Product Spherical and taper roller bearings,
  rollers, housings.
• SKF Scope
• Based on experienced and Advance SKF programs
  the bearings were selected and detail design of
  arrangement was done.
• SKF in charge of doing analysis to verify
  shaft/ interference fit housing dimensions.
• Engineering / manufacturing drawings.
• Material Specification.
• FE analysis Static, Impact analysis and
  thermal analysis.
• Manufacturing by SKF.
• Supervision of bearing mounting and unit
  installation.

Application Consultancy and Engineering Services,
IBU
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SKF Designs a special unit for dynamic
classifier application of Bowl Mills.

• SKF product Spherical roller and deep groove
  ball bearings, non-standard tailor made housing,
  CR seals.
• SKF Scope
• Application and Design Review was done.
• Bearings were selected and detail design of
  arrangement was done.
• The total responsibility of bearings, seals,
  housings, and lubrication resulting in total
  engineering solution.
• FE Analysis Static analysis of housing.
• Drawing generation and material Specification.
• Manufacturing by SKF.
• Supervision of bearing mounting and unit
  installation.

Application Consultancy and Engineering Services,
IBU
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SKF Designs Bearing Unit for printing machine.

• SKF Product Precision paired taper roller
  bearings, non-standard housings.
• SKF Scope The complete
• Engineering solution
• Application Review.
• Bearing selection and recommendation.
• Design of special housing and bearing spacers
  required axial internal clearance in the bearing.
• High precision TRB application.
• Manufacturing and supply by SKF Punes
  precision machine shop.
• Recommendation of bearing mounting and unit
  installation.

Application Consultancy and Engineering Services,
IBU
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SKF Solution for below zero degree C application.

• SKF Scope The complete
• Engineering solution
• Design of assembly - shaft, bearing, roller
  including selection of grease for extreme
  operating temperature.
• Rigorous calculations for grease and seal
  selection.
• Testing for low friction.

Application Consultancy and Engineering Services,
IBU
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SKF Designs Solution for engine water pump .

• SKF Products Paired taper roller bearings,
  shafts
• SKF Scope Problem solving of leakage in engine
  water pump. solution
• Failure Analysis.
• Application and Design Review.
• Application Recommendation.
• Engineering Inputs on shaft design.
• Manufacturing and supply of paired bearings and
  shaft by SKF Punes Niche Machine Shop.

Application Consultancy and Engineering Services,
IBU
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SKF Designs Bearing Housing for 2MW Windmill.

• SKF Scope Application and Design Review was
  done.
• Based on experienced the detail design of non
  standard housing carried out to match customers
  rotor shaft.
• Engineering / manufacturing drawings, Material
  Specification and seals selection. Manufacturing
  by SKF SIBCO.
• Supervision of bearing mounting and unit
  installation.

Application Consultancy and Engineering Services,
IBU
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SKF Designs Bearing Housing for Sugar mill
equipment

• SKF Scope Application and Design Review was
  done.
• Based on experienced the bearings were selected
  and detail design of housing (non-standard) was
  carried out.
• The total responsibility of bearings, seals,
  housings, and lubrication resulting in total
  engineering solution.
• Engineering / manufacturing drawings, Material
  Specification. Manufacturing by SKF SIBCO.

Application Consultancy and Engineering Services,
IBU
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and many more .

• Two bearing housing solution for Industrial Fan
• High Speed (21,000 rpm) Gear Box Bearing
  Selection and Recommendation.
• High speed (12,500 rpm) oil free screw
  compressor bearing optimization.
• Design of Housings for large electric
  machines.
• Bearing selection and non-standard housing
  design for gear drive arrangement of printing
  machine.

Application Consultancy and Engineering Services,
IBU
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Benefits to customer

• Improved machine performance.
• Saving in design time.
• Reduced risk of failures by checking the design
  with help of computer program before making
  prototype.
• Reducing expenses on time consuming experiments.
• Improved accuracy of the design components.
• Enhanced power density and saving in material
  cost by reducing the size of the system.
• Finding the route causes of failures and hence
  improving the reliability.
• Enhanced market position.

Application Consultancy and Engineering Services,
IBU
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Reliability Services

• Vibration Analysis Problem Diagnostics of all
  Rotating and Reciprocating Equipments.
• In-Situ Dynamic Balancing.
• Implementing the Service on behalf of Equipment
  Suppliers, as Effective Pre-Commission Checks.
• Analysis of Critical Problems associated with
  Resonance, Machine Foundations , Structures and
  buildings.
• Complete System Dynamic Analysis on Foundations
  and Equipments to solve Resonance/Structural
  Problems.
• CBM Implementation for TPM.
• Reliability Services.
• Training Projects.

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Reference cases Reliability Services Projects
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Major customers

• Oil Natural Gas Commission
• Atomic Energy Commission
• Automobile Industries
• Thermal Power Plant
• Petrochemicals
• Fertilizer
• Sugars
• Wind Mill Companies
• Paper Industries

• Cement Industries
• Indian Railways
• Indian Coast Guards
• Birla Group of Companies
• Grasim Group of
• companies
• IGCAR, etc., etc.,.

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Some of the Critical Balancing Executed

• Dynamic Balancing of 500 MW T.G.Set at M/s NTPC
  Kaniha Super Thermal Power Project.
• T.G.Set Balancing at Maharastra State Electricity
  Board Chandrapur,Koradi and Khaperkheda Power
  Stations.
• Dynamic Balancing of T.G.Sets at M/s.Durgapur
  Power Station on Behalf of M/s Powerplant
  Performance improvement Ltd.
• Dynamic Balancing of Fan Rotor of 5.1 mtrs.Dia
  Meter for one Million Tonne Cement Plant.
• Dynamic Balancing of Fan Rotor of 4.1 mtrs.Dia
  Meter at incineration plant Ministry of
  Environment Singapore.
• Dynamic Balancing of Press Flywheels, CNC Machine
  Spindles etc.

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Dynamic Analysis - Few Projects Executed
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Dynamic Analysis of 77 MW Turbine Pedestal
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Dynamic Analysis of 235 MW Turbo Generator -
Modification -
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Dynamic Analysis of 235 MW Turbo Generator -
Combined Modification -
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Dynamic Analysis of Cement Mill Drive
Foundation System
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Computer Based Training

• Basics of Vibration Preliminary Analysis
  (Level 1)
• Vibration Analysis and Problem Diagnostics
  (Level 2)
• Vibration Analysis of Industrial Fans
• Vibration Analysis of Cement Plant Equipments
• Dynamic Balancing (Level 1)

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Contact

• For enquiries and more information on this,
• please contact the following SKF representatives.
• Gopal Kamble
• Manager Application Engineering
• Phone [phone] Fax [phone]
• Cell 09372416025
• Email gopal.kamble_at_skf.com
• Vijay Tijare
• Asst. Manager Application Engineering
• Phone [phone] - 60 Ext. 607, Fax
  [phone]
• Cell 09342581014
• Email vijay.tijare_at_skf.com
• Umesh Malasane
• Asst. Manager Application Engineering
• Phone [phone] Fax [phone]
• Cell 09372416025

Application Consultancy and Engineering Services,
IBU
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• And how we do it, is very different

• What we do is straight forward

Application Consultancy and Engineering Services,
IBU
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Thank you.
Application Consultancy and Engineering Services,
IBU