Titanium, Tantalum equipments for HCL regeneration and reuse in ARP - PowerPoint PPT Presentation

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Titanium, Tantalum equipments for HCL regeneration and reuse in ARP

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Tiaano, India – design, manufacturing, installing and commissioning of custom-made tantalum and Gr.7 titanium equipments for steel processing plant in Acid Pickling and Acid Regeneration for recovery and reuse of hydrochloric acid. – PowerPoint PPT presentation

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Title: Titanium, Tantalum equipments for HCL regeneration and reuse in ARP


1
TITANIUM Gr.7 TANTALUM Equipments for STEEL
PROCESSING industries.
2
 Acid (HCL) Heating in pickling bath
Tantalum Heat Exchanger Coils for HCL heating in
Pickling Baths.
Tantalum Heat Exchanger Coils for HCL heating in
Pickling Baths
Traditionally, steel plants are using PTFE
immersion coils and direct steam spargers to heat
HCL in pickling baths. Due to the continuous
maintenance of the coils and spargers, there is a
permanent environmental impact. Using the custom
designed in-tank TANTALUM immersion coils for
the indirect steam heating in pickling bath is
the alternative cost effective solution. Tiaano,
India use their extensive experience and design
the most innovative and efficient immersion
coils.
Tantalum Shell and Tube Heat Exchangers for HCL
heating in Pickling Baths
Titanium Gr.7 (Ti-Pd. alloy) ARP Equipments for
recovery and reuse of HCL
3
 Acid (HCL) Heating in pickling bath
  • Tantalum U shaped, Grid, Serpentine custom
    designed immersion heat exchanger Coils are in
    our scope, Offers...
  • Complete / Superior Corrosion resistance.
  • High heat transfer characteristics steam
    pressure
  • capabilities than non-metallic PTFE coils
    reduce
  • required surface area.
  • Cost comparative to PTFE coils.
  • Seam welded metal design eliminates breakage
  • during handling, Installation Operation.
  • Easily retrofittable into existing equipment
    footprint.
  • Elimination of HCL leakages into steam
    condensate.
  • No spare parts to keep in inventory.
  • Elimination of down time due to equipment
    failure.

Tantalum Heat Exchanger Coils for HCL heating
Pickling Baths
Tantalum Shell and Tube Heat Exchangers for HCL
heating in Pickling Baths
Titanium Gr.7 (Ti-Pd. alloy) ARP Equipments for
recovery and reuse of HCL
4
 Acid (HCL) Heating in pickling bath
Tantalum Heat Exchanger Coils for HCL heating
Pickling Baths
Tantalum Shell and Tube Heat Exchangers for HCL
heating in Pickling Baths
Titanium Gr.7 (Ti-Pd. alloy) ARP Equipments for
recovery and reuse of HCL
5
Acid (HCL) Heating in pickling bath
Tantalum Shell and Tube Heat Exchangers for HCL
heating in Pickling Baths
Tantalum Heat Exchanger Coils for HCL heating in
Pickling Baths
Its extensive inert heat transfer properties,
TANTALUM shell tube heat exchanger is having
vital role in hydrochloric acid heating at high
turbulence shallow tank pickling bath.
Traditionally Carbon block heat exchangers are
getting used, its fragile nature and multi-gasket
construction requires continuous maintenance and
repair work which results expensive spare parts
and downtime.   Alternative to Carbon heat
exchangers, Tiaano offers a full line of standard
and custom-made Tantalum shell tube heat
exchangers for the indirect steam heating in
picking bath operations.
Tantalum Shell and Tube Heat Exchangers for HCL
heating in Pickling Baths
Titanium Gr.7 (Ti-Pd. alloy) ARP Equipments for
recovery and reuse of HCL
6
Business template
Acid (HCL) Heating in pickling bath
Tantalum Shell and Tube Heat Exchangers for HCL
heating in Pickling Baths
Tantalum Heat Exchanger Coils for HCL heating in
Pickling Baths
  • Offers...
  • Complete / Superior Corrosion resistance.
  • Better / High heat transfer characteristics. 
  • Cost comparative to Carbon Block Heat
    Exchangers.
  • Higher steam pressure capabilities than carbon
    block
  • - reduce the required surface area.
  • Seam welded metal design eliminates fragile
    nature,
  • breakage during handling,Installation
    Operation.
  • Easily retrofittable into existing equipment
    footprint.
  • Elimination of HCL acid leakages into steam
  • condensate.
  • No spare parts to keep in inventory.
  • Elimination of down time due to equipment
    failure.

Tantalum Shell and Tube Heat Exchangers for HCL
heating in Pickling Baths
Titanium Gr.7 (Ti-Pd. alloy) ARP Equipments for
recovery and reuse of HCL
7
Business template
Acid (HCL) Heating in pickling bath
Tantalum Heat Exchanger Coils for HCL heating in
Pickling Baths
Tantalum Shell and Tube Heat Exchangers for HCL
heating in Pickling Baths
Titanium Gr.7 (Ti-Pd. alloy) ARP Equipments for
recovery and reuse of HCL
8
HCL Regeneration
(Line Specification)
9
HCL Regeneration
THE TANK FARM SUMP
10
HCL Regeneration Equipments
Titanium Gr.7 (Ti-Pd. alloy) Acid Regeneration
Plant (ARP) equipments for recovery and reuse of
HCL
Tantalum Heat Exchanger Coils for HCL heating in
Pickling Baths
  • Tiaano, offers Titanium Gr.7 (ti-pd alloy)
    equipments for Pollution abatement cum
    Hydrochloric Acid regeneration plants for the
    recovery and reuse of Acid. They are
  • Ti-Pd. (Titanium Gr.7) Venturi F5.
  • Ti-Pd. (Titanium Gr.7) Blowers V 31.
  • Ti-Pd. (Titanium Gr.7) Impellers V31.
  • Ti-Pd. (Titanium Gr.7) Fasteners.
  • Ti-Pd. (Titanium Gr.7) Acid Lance P2.
  • Ti-Pd. (Titanium Gr.7) Column Pipes A6.
  • Ti-Pd. (Titanium Gr.7) Diffuser Pipe bends A6.
  • Ti-Pd. Sleeved EPDM Bellows for V 31, A-10, A6
    etc.
  •  

Tantalum Shell and Tube Heat Exchangers for HCL
heating in Pickling Baths
Titanium Gr.7 (Ti-Pd. alloy) ARP Equipments for
recovery and reuse of HCL
11
HCL Regeneration Equipments
  • The hydrochloric acid used in the pickling
    process is thermally treated in the acid
    regeneration plant for the purpose of recovery
    and reuse. The plant is divided into the
    following sections
  •  
  • The rector in which the iron chloride is
    transformed into iron oxide and gaseous HCl.
  •  
  • The venturi, in which the hot gases are cooled
    down from 850C to100C approx. During this
    process, the pickling acid is strongly
    concentrated due to evaporation of water.
  •  
  • The separator in which the waste gases coming
    from the venturi liquid.
  •  

Tantalum Heat Exchanger Coils for HCL heating in
Pickling Baths
Tantalum Shell and Tube Heat Exchangers for HCL
heating in Pickling Baths
Titanium Gr.7 (Ti-Pd. alloy) ARP Equipments for
recovery and reuse of HCL
12
HCL Regeneration Equipments
  • The absorber in which the hydrochloric acid is
    recovered by
  • absorption of the gaseous HCl in water.
  •  
  • The fan F-V-31 with the fume stake which sucks of
    the gases
  • developed in the reactor and keeps the entire
    system below
  • atmospheric pressure. The residual inert gases
    are led through
  • the fume stake into the atmosphere.
  •  
  • The venture F25 with separator B26 in which a
    final treatment
  • of the waste gas is achieved.
  •  
  • The chemical reaction during the pickling process
    can be
  • illustrated with the following reaction
    equation Fe2O3 6HCl 2FeCl3 3H2O FeO 2HCl
    FeCl2 H2O 2FeCl3 H2 2FeCl2 2HCl3.
  •  
  •  

Tantalum Heat Exchanger Coils for HCL heating in
Pickling Baths
Tantalum Shell and Tube Heat Exchangers for HCL
heating in Pickling Baths
Titanium Gr.7 (Ti-Pd. alloy) ARP Equipments for
recovery and reuse of HCL
13
HCL Regeneration Equipments
Tantalum Heat Exchanger Coils for HCL heating in
Pickling Baths
Tantalum Shell and Tube Heat Exchangers for HCL
heating in Pickling Baths
Titanium Gr.7 (Ti-Pd. alloy) ARP Equipments for
recovery and reuse of HCL
14
(Our Drawings For Steel Pickling
Equipments)
15
(Our Drawings For Steel Pickling
Equipments)
16
(Our Drawings For Steel Pickling
Equipments)
17
(Our Drawings For Steel Pickling
Equipments)
18
(Our Drawings For Steel Pickling
Equipments)
19
(Our Drawings For Steel Pickling
Equipments)
20
(Our Drawings For Steel Pickling
Equipments)
21
HCL Re (Our Drawings For Steel Pickling
Equipments)
22
HCL Regeneration(Our Drawings For Steel Pickling
Equipments)
23
HCL Regeneration(Our Drawings For Steel Pickling
Equipments)
24
HCL Regeneration(Our Drawings For Steel Pickling
Equipments)
25
HCL Regeneration(Our Drawings For Steel Pickling
Equipments)
26
HCL Regeneration(Our Drawings For Steel Pickling
Equipments)
27
HCL Regeneration(Our Drawings For Steel Pickling
Equipments)
28
HCL Regeneration(Our Drawings For Steel Pickling
Equipments)
29
OUR VALUABLE REPLICATED CLIENTS
M/s. UTTAM GALVA STEELS LTD., INDIA.   M/s. JSW
ISPAT STEEL LIMITED, INDIA.   M/s. LLOYDS STEEL
INDUSTRIES LTD., INDIA.   M/s. STEEL AUTHORITY OF
INDIA LTD., INDIA.   M/s. TATA IRON STEEL CO.
LTD., INDIA.   M/s. NEWTECH INTERNATIONAL WLL,
BAHRAIN.   M/S. VJIKKS ENGG POWER (M) SDN BHD.,
MALAYSIA.
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