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Training

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S Training Services Consultancy Auditing Inspection * * * * * * * * * * * * * * * * * * LEARN THROUGH THE EXPERTS Cochin, Chennai, Dubai Tel- 0091 484 3017463 ... – PowerPoint PPT presentation

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Title: Training


1
S
  • Training
  • Services
  • Consultancy
  • Auditing
  • Inspection

www.qualimations.com
2
S
LEARN THROUGH THE EXPERTS Cochin, Chennai,
Dubai Tel- 0091 484 3017463 , 0091 474 3225322
, Mob 0091 9895093119 , 009447557413, Email
info_at_qualimations.com
www.qualimations.com
3
S
  • Qualimations expertise.
  • Non-Destructive Testing
  • Destructive Testing
  • Six Sigma
  • Welding
  • Metallurgy
  • Reliability Engineering

www.qualimations.com
4
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  • Sectors we serve
  • Petrochemical
  • Oil Gas
  • Marine
  • Hydro
  • Nuclear
  • Aircraft

www.qualimations.com
5
S
  • International Clients
  • PEMCO Inspection Services ( Qatar Petroleum)
  • National Iranian Tanker Corporation
  • Aries Marine ( U.A.E )
  • QISS (Quality Inspection Services Sharjah,
    U.A.E)
  • Topaz Engineering ( Fujairah U.A.E )

www.qualimations.com
6
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  • Indian Clients
  • IRS ( Indian Register of Shipping )
  • Vijay Tanks Vessels ( LNG Project -Kochi)
  • IBR ( Indian Boiler Regulations )
  • Rig-Tech ( Kochi )
  • BIM ( Bharatidasan Institute of Management )
  • BHEL Trichy Phase2
  • Zebec Marine Services ( Kochi )
  • Adoor Engineering College
  • Aries Marine ( Kochi )

www.qualimations.com
7
S
Profile of Consultants. T. J. Jaya
Krishnan Mechanical Engineer. ASNT NDT L-III in
5 methods. Worked at BHEL , LT ,Cochin
Shipyard. 18 years experience in Welding ,
Metallurgy , Destructive testing ,Non-Destructive
testing.
Consultants and Trainers
Profile of Consultants. Subash Oil Field 17
years experience in Oil field methods Works at
Slumberger , Yemen,Dubai,Bombay
Profile of Consultants. P Balakumar Production
Engineer. Boiler Designs, Valves, Pressure
vessels. General Manager, BHEL Trichy 23 years
experience in Fabrication
Profile of Consultants. Stijo Augustine Marine
Engineer. Marine Services Consultant
Qualimatiions 12 years experience in Marine
Engineering
Profile of Consultants. HariKrishnan Quality
Engineering 17 years experience in Six
Sigma. Worked at Lucas TVS and as Quality
consultant.
www.qualimations.com
8
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  • What do you gain ?
  • Internationalal Certification that leads to
    Level2 certificate.
  • All jobs where NDT / Welding is part of profile.
  • ASNT level 3 support
  • Online Technical support
  • Practical exposure to all the NDT methods
  • Suitability to jobs in Gulf and India very high.

www.qualimations.com
9
S
Certifications
American Society for Quality
American Society for Non-destructive Testing
www.qualimations.com
10
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  • Non-Destructive testing
  • ( ASNT NDT L- II Certification )
  • Training ( Theory Practical )
  • Examination ( Theory Practical ) Oil Gas
  • Methods Covered
  • Ultrasonic Testing
  • Radiographic Film Interpretation
  • Penetrant testing
  • Magnetic testing
  • ( 4 individual certification valid for a period 5
    years on successful completion of examination as
    per ASNT SNT-TC-1A 2006 )
  • General Introduction to the other methods of NDT.
  • Job opportunities achieved by NDT Certification.
  • Latest NDT developments .

www.qualimations.com
11
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  • Destructive Testing
  • Testing of mechanical properties of materials
    using UTM ( Universal testing machine )
  • Tensile Testing
  • Bend Testing
  • Compressive testing
  • Hardness testing
  • Impact testing
  • Macro Analysis , Micro Analysis

www.qualimations.com
12
S
  • Chemical Analysis of materials.
  • Conventional Method
  • Spectrometer analysis
  • Oil Testing
  • Testing for Viscosity , Fire point , Flash point
    , Water content
  • Paint analysis
  • Testing for Viscosity , Fire point , Flash point
    , Water content, Scratch resistance.

www.qualimations.com
13
S
  • Welding
  • Introduction to welding
  • Different Welding process
  • Defects associated with Welding process .
  • Welder Qualification , Procedure Qualification.
  • Inspection for welder qualification procedure
    qualification.
  • NDT , DT associated with welder qualification
    procedure qualification.
  • General awareness of Welding Inspector
    qualification for Engineers such as AWS CSWIP.

www.qualimations.com
14
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METALLURGY Introduction to Metallurgy on
Materials. Selection of proper engineering
Materials. Materials properties of Castings ,
Forgings Rolled Materials . Failure Analysis
www.qualimations.com
15
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Defects associated with production Technology
Defects associated with Casting ( Primary
Process ) Defects associated with Forging
,Rolled products ( Secondary process ) Defects
associated with finishing process ( Welding ,
Grinding ) Defect associated with In-service
Inspection
www.qualimations.com
16
S
  • Interpretation of codes , standards,
  • specification Procedures
  • What are Codes , Standards , Specification
    Standards
  • Different codes in ASME ( American society
    for Mechanical Engineers )
  • Acceptance standards for Casting, Forging ,
    Plates, Welds ( Plate Piping ) as per ASME
  • General awareness of other codes standards
    such as
  • ABS , ASNT , AWS , API .
  • Difference between Marine Petrochemical
    standards.

www.qualimations.com
17
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  • Quality control in Marine Industry
  • Inspection associated in ship building.
  • Raw material inspection
  • Panel Inspection
  • Sub assembly Inspection
  • Unit Inspection
  • Grand Assembly inspection
  • Erection Inspection
  • Final inspection
  • Inspection in Ship Repair.
  • Thickness gauging of Hull machinery
  • NDT inspection of Marine Structures

www.qualimations.com
18
S
  • Quality control in power industry
  • Inspection associated in Power Industry
    Fabrication.
  • Raw material inspection
  • Panel Inspection
  • Sub assembly Inspection
  • Unit Inspection
  • Erection Inspection
  • Final inspection
  • In-service inspection.
  • Visual inspection of In-service equipments
  • In-service NDT inspection of equipments in Power
    industry

www.qualimations.com
19
S
  • Six Sigma Certification
  • Demings Cycle and Quality PlanningProduction
    part approval processProcess Flow - FMEA -
    Control planFailure Modes and Effects
    AnalysisStatistical Process ControlPrioritizing
    and Inference with DataMeasurement System
    AnalysisGage Capability studyHow to build an
    effective control planProblem Solving- Deep
    AnalysisMachine/Process capabilityError
    proofing -Poka Yoke

www.qualimations.com
20
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www.qualimations.com
21
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Careers
www.qualimations.com
22
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www.qualimations.com
23
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www.qualimations.com
24
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  • At the end of this program?
  • Certified as ASNT level2 in NDT
  • Training for Welding/Metallurgy
  • Certified Six Sigma Yellow belt- Quality
  • Straight On Job experience
  • Job Support

Certified
www.qualimations.com
25
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  • Course Fee and Duration
  • NDT 18,000 20 Hrs
  • Six Sigma 10,000 10 Hrs
  • NDT Welding Metallurgy 22,000 30 Hrs
  • Complete Training Rs 25,000 40 Hrs

Certified
www.qualimations.com
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