EZ Positioning with SINAMICS S120 Agenda

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EZ Positioning with SINAMICS S120Agenda
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Sinamics EZ EPOS Agenda

• Starter Basic Sinamics Drive Setup
• Insert Drive (CU310 or CU320)
• Auto Configure CU and Drive-CLIQ Devices
• Starter Offline Configuration
• Drive Configuration Wizard
• Telegram Setup for EZ _Speed Block
• Check S7 Hardware Configuration
• Execute EZ_Speed Script File
• Copy from Example Project
• Execute and Save Project
• Download to Sinamics
• Step7 Simatic Manager Programming
• Copy Needed blocks to new Program
• Setup FB120 in new Program
• Edit Symbol Table
• Save and Download S7 Project

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EZ Speed with SINAMICS S120S7 Hardware
Configuration
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Start New Project with S7 Simatic Manager

• Open S7 and Select File / New
• Select new Name for Project and Press OK

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Insert S7 300 Simatic Station

• Right Click on New Project and insert new Object
• Choose Simatic 300 Station
• New Station inserted --Note Hardware Icon

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Start Hardware Configuration
Click on Hardware Icon and Open HW Configuration

• Open Hardware Catalogue
• Insert S7 300 Rack, Power Supply, and CPU

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Add Sinamics S120 in Hardware Configuration

• Drag the drive on to the Profibus Network
• Choose Node Address 4
• Select Present Firmware Version (2.5)
• Choose Telegram Type None

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Save and Close Hardware Configuration

• Press Save an Compile Button
• Hardware Configuration should Save and Compile
• Correct any errors if they occur
• Exit the Hardware Configuration
• HW Config must not be Open for Next Section!

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EZ Speed with SINAMICS S120Basic Starter Online
Commissioning
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Open Starter Program Go Online

• Open Starter by Motor Icon for Sinamics

• Go Online with Starter Use
• Do not Upload to the PG!

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Default CU310 or CU320

• Right Click On CU310 (or CU320) and Choose
• Target Device / Restore Factory Settings

• Check the Box Save Factory Settings to ROM
• Power Cycle Drive after RAM to ROM Completed

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Complete Auto Configuration

• Select Auto Configuration and Start Auto
  Configuration
• Choose Control type for Motor type
• Close after Initialization

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Starter Offline Configuration
Go Offline with the Sinamics

• Select Configuration under the Device Folders
• This Configuration is under the Drive Object Used
• Click On Configure DDS to Parameterize Drive
  Settings

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EZ Speed with SINAMICS S120Basic Starter
Offline Commissioning
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Open Starter Program Go Offline

• Open Starter by Motor Icon for Sinamics

Go Offline with Starter Use
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Open DDS (Drive Data Set)

• From the Drive to be Commissioned Choose
• Configuration

• Choose Configure DDS
• Offline Configuration Wizard is Opened

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Control Structure Setup Vector

• Select Speed Control with Encoder
• Use Function Modules when Needed
• For the Servo Extended Setpoint Channel is
  needed

• Next, Select Continue

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Control Structure Setup - Servo

• Select Speed Control with Encoder
• Use Function Modules when Needed
• For the Servo Extended Setpoint Channel is
  needed

• Next, Select Continue

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Power Unit Configuration

• Power Unit Data Up-read in Auto Configuration
  (Drive-CLIQ)
• Confirm Device type is Correct via Part label
• Select Continue for next Configuration Screen

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Motor Configuration

• Motor Data Up-read in Auto Configuration
  (Drive-CLIQ)
• If Motor is a Drive-CLIQ Motor
• Non Drive-CLIQ Motors can be Selected from List
• Third Party Motors can have data entered

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Motor Configuration

• For Third Party Motors Select Complete Motor ID
• Motor ID will be Completed on First Start Command
• Motor may rotate back and forth slightly on Demo
• Insure motor is braked for actual application if
  needed

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Holding Brake Configuration

• Motor Data Up-read in Auto Configuration
  (Drive-CLIQ)
• If Motor is a Drive-CLIQ Motor
• Non Drive-CLIQ Motors Check Motor Name Plate
• DEMO drives do not Use Holding Brakes

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Encoder Configuration

• Choose Encoder Data for Non Drive CLIQ Encoder
• Siemens and Third Party Encoders can be
  Parameterized
• Choose 1024 HTL for the DEMO Induction Motor
• Note Encoder 1 is from Motor Encoder

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Technology Type

• Choose Standard Technological Application
• Other Option is for Fans Pumps
• Note the Motor ID Parameter is set

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Profibus Telegram type

• Choose Free Telegram with BICO
• The Profibus Telegram will be Configured Later
• Free Telegram allows Custom Telegrams
• Script Files will be used to Setup Telegram
  Mapping

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Summary Data Acceptance

• Review data and Click Finish if Complete
• After Completing DDS Wizard Save and Compile
• DDS Wizard Data is now Complete

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Profibus Telegram Configuration

• From the Drive to be Commissioned Choose
• Configuration

• Use Up Down Buttons to Move Drive Objects
• CU is 1st and Drive (S) should be in Preceding
  Order
• S7 Hardware Configuration Should be Closed!

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Profibus Telegram Configuration

• Select Word Length For Telegrams
• CU Telegram not needed for Demo

• Word Length For Telegrams
• EZ_EPOS uses 10 words IN and 10 Words Out
• EZ_APC_SPEED uses 10 Words IN and 10 Words
  Out
• EZ_Basic_SPEED uses 6 Words IN and 6 Words
  Out

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Profibus Telegram Configuration

• Select Transfer to HW Config
• CU Telegram will be sent to the S7 Hardware
  Config.

• Select Yes to transfer

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Profibus Telegram Configuration

• Telegram has Successfully been Transferred
• Note Blue Check Boxes

• Save and Compile Program before Proceeding
• Save and Compile Using Starter

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EZ Speed with SINAMICS S120Starter Script File
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Open Starter Program in Example S7 Given

• Copy Script file from Example Program

• Close Example Programs Starter and go to new
  Program

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Create Script Folder in New Program

• Right Click On Drive to be Commissioned
• Expert / Insert Script Folder

Paste Script in New Script Folder
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Open Script in New Project

• Click On the Speed Script
• The Script Editor Opens

• Click inside the Script Editor area
• The Script Editor Buttons appear on the Task Bar

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Accept and Execute the Script

• Click On the Accept and Execute Button
• The script File parameterizes the drive for
  Speed Block
• All the Drive Parameters needed by FB110 are
  Complete
• Save and Compile the Starter Program
• The Program is now Ready for Download

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Download to the Drive

• Go Online with Starter to the Drive
• Choose Download to the Drive
• Choose RAM to ROM
• Drive is now ready for Operation

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EZ Speed with SINAMICS S120S7 Simatic Manager
Programming
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Open S7 Program S7 Hardware

• Open New Sinamics S7 Project
• And Open Hardware Configuration
• To Confirm Configuration of Telegram

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Verify Telegram Configuration

• Highlight the Profibus Card and View the Telegram
• Telegram will be User Defined
• Length should be 6 words (12 bytes)

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Download Configuration to PLC

• Save and Compile HW Configuration
• Download Configuration to PLC

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Download Configuration to PLC

• Follow S7 Sequence to Download Hardware Config
• Select Target Module (If Multiple PLCs)
• Restart PLC after Download
• PLCs LED will still show Fault

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Copy Blocks to New S7 Program

• Open the Example Program and Copy Relevant Blocks
  
• Task Bar Use Window / Arrange Horizontally

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Copy Blocks to New S7 Program

• Open the Example Program and Copy Relevant Blocks
  
• See Example Below for Copying Blocks

• Paste Blocks in new S7 Program
• VAR (Variable Table) can be copied
• VAR may need editing if Instance DB Changes
• Instance DB will be Created in Later Step
• Copy Relevant Profibus Communication Blocks
• OB82, OB86, and OB122
• SFC14 and SFC15 are PLC System Function Blocks

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Insert FC (Function Call) for Drive(s)

• Right Click on S7 Blocks Folder and Insert a FC
• Edit Symbolic Name and Comments

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Open New FC and Insert Drive FB

• Open FC and Choose Drive FB from Catalogue
• Note Catalogue Icon Highlighted on Task Bar
• Insert a network and Drag FB115 on to Network

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Insert Instance DB in Drive FB

• DB number is Entered to Generate Instance DB
• Enter DB115 in ???? to test with Variable
  table included
• Multiple FB115s with Specific DBs can be used

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Parameterize Function Block

• Nominal RPM and Hex address from Drive
• Use Nominal Current, Volts, Torque, and RPM for
  Demo
• Address is same as in Hardware Config-Profibus
  for Drive
• Address is Hex value and not decimal value
• Save FC

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Insert FC In OB1

• Open OB1 Block
• Save Program in OB1 After Inserting FC

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Edit Symbol Table

• Open Symbol Table and Edit Instance DB
• Name for DB can be symbolic to Axis
• Save Symbol Table

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Download S7 Project to PLC

• Open the Blocks Folder and Download the Blocks
• Use the Download Button on the S7 Manager task
  bar

• System data has been loaded in the Hardware
  Config
• SFC14 and SFC15 are included with S7 PLC

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EZ Speed with SINAMICS S120Testing Application
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Verify Control Word One

• Use VAR table in S7 Manager with Starter
  Diagnostics
• Open the VAR Table Online
• Open Starter Online
• Set Bits 0.1 0.3 to Logical 1
• Set Bit 0.4 to Clear Drive Fault If Needed
• VAR Table included is addressed to DB110 if your
  test is for different DB you will need to edit
  VAR table

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Verify Control Word One

• Open Control Logic in Starter and Observe Bit
  0-3
• Set Off2, OFF3, and Enable to 1
• Toggle Bit O ON / OFF with VAR Table
• OFF2 is Coast to Stop
• OFF3 is Quick Ramp Down Stop
• Enable is Pulse Enable to Drive

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Notes on Control Word One

• Sequence order for Bits during Operation
• Bit 10 is High for PLC Control
• Off2, OFF3, and Enable are set to 1
• OFF1 (Bit 0) Transitions to 1 and remains high
• Control Word 1 is needed for Operation

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Run Drive from VAR Table

• With Bit 0.1 0.3 ON
• Set Bits 0.0 to True
• Trigger Setpoint in DBW 2
• Axis Should move to setpoint in DBW2
• Note that Setpoint is Scaled 4000H to 100 speed

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Jogging Setpoints

• Click on Speed Setpoint Folder under Drive
• Use New Setpoints for Jog1 and Jog2

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Jogging Axis

• Use Jog bits 0.5 and 0.6 to Jog Axis
• Bit 0 must be OFF
• Bit 0.1 Bit 0.3 Must be ON for Jogging

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Reverse Setpoint Inhibit Direction

• Use Bit 56.3 to Reverse Setpoint
• Bit 61.4 can be used for Inhibit Negative
  Direction
• Bit 61.5 can be used for Inhibit Positive
  Direction
• Bits 61.0 61.5 Can be Fixed Setpoint Select

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Starter Setpoint Path

• Use the Graphics under the Setpoint Folder
• Additional Setpoint and Scaling
• Radio Buttons in Starter for Easy Check Out
• Go to Next GUI Page lt1gt

lt1gt
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Starter Setpoint Path

• Using the Graphics in the Setpoint Folder
• Minimum and Maximum Speeds
• Speed Suppression
• Go to Next GUI Page lt2gt

lt2gt
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Starter Setpoint Path

• Using the Graphics in the Setpoint Folder
• Ramp Function Generator and Control
• RFG Time Value can be set in RFG Graphic
• Go to Next few GUI Pages lt3gt to Torque Setpoints

lt3gt
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Starter Setpoint Path Vector Torque Control

• Use the Graphics under the Setpoint Folder
• Torque Control can be used via the PLC
• Find the Signal and Torque Control Bit in the VAR

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Starter Setpoint Path- Servo Torque Control

• Use the Graphics under the Setpoint Folder
• Torque Control can be used via the PLC
• Find the Signal and Torque Control Bit in the VAR

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Torque Control

• Use the VAR Table to Run in Torque Control
• Control Word 1 must be On
• Use Bit 4.0 for Toque Control
• Use DBW 64 for Torque Setpoint

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FB 110 Diagnostics

• These Status Bits and Words can be used in PLC
  Logic

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FB 110 Block View
Thank You!