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Kohinoor Mills

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Textile operations include socks manufacturing, weaving, fabric dyeing and apparel production. Annual Sales around US$ 130 million. Employing over 4,300 work force. – PowerPoint PPT presentation

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Title: Kohinoor Mills


1
Kohinoor Mills
2
DISCLAIMER
  • The present information package (the "Information
    Package") is being furnished for use by recipient
    in considering a transaction in relation to the
    Business. Distribution of this document should be
    limited to specific qualified persons within
    recipients organization who will further discuss
    the package with Kohinoor.
  • By accepting this Information Package, the
    recipient agrees to keep confidential, the
    information contained herein or made available in
    connection with any investigation of the Company.
    Without limiting the foregoing, the recipient
    acknowledges and agrees that
  • Kohinoor will not be subject to any liability
    based on the information contained in the
    Information Package, errors therein or omissions
    there from,
  • the recipient will not copy, reproduce or
    distribute to any third party this Information
    Package, in whole or in part, other than in
    accordance with the written permission obtained
    by the recipient from the Kohinoor
  • if either the recipient or Kohinoor elects not to
    pursue this matter, the recipient will return to
    Kohinoor this Information Package and any other
    material relating to the Kohinoor Business that
    the recipient may have received from the Company,
    without retaining any copies thereof
  • the recipient undertakes to keep secret the
    planned transaction and the fact that he is or
    has been involved, or is no longer involved in
    reviewing information concerning the Business
    and
  • any proposed actions by the recipient which are
    inconsistent in any manner with the foregoing
    will require the prior written consent of
    Kohinoor.

3
TABLE OF CONTENTS
  • DIVISIONAL PROFILE
  • KOHINOOR WEAVING
  • KOHINOOR DYEING
  • KOHINOOR APPAREL
  • KOHINOOR GENERTEK
  • PAKISTAN ADVANTAGE
  • COTTON
  • PAKISTAN AS A TEXTILE EXPORTER
  • PAKISTAN AS A TEXTILE EXPORTER TO US
  • TEXTILE IS A MAJOR INDUSTRY OF PAKISTAN
  • KOHINOOR SRENGTH
  • ABOUT KOHINOOR
  • WE WORK WITH
  • KOHINOOR MANFACTURING OPREATIONS
  • KOHINOOR STRENGTH
  • INFRA STRUCTURE
  • MACHINERY EQUIPMENT
  • PROFESSIONAL MANAGEMENT
  • HRM COMPLIANCE
  • QUALITY MANAGEMENT SYSTEMS
  • ERP SYSTEMS

4
PAKISTAN ADVANTAGE
  • COTTON
  • Pakistan is one of the ancient homes of
    cultivated cotton, and a leading exporter of yarn
    in the world.
  • Cotton is not only an export-earning crop but
    also provides raw material to local textile
    industry. A huge investment in the form of over
    1000 ginning factories, over 400 textile mills
    heavily depends upon cotton.
  • Pakistani coarse count cotton yarns are most
    competitively priced and are being exported
    world wide including China.
  • Coarser count yarn is the primary raw material
    for sports socks, apparel fabric garments
    making the final product from Pakistan very
    competitive.

5
PAKISTAN ADVANTAGE
  • PAKISTAN AS A TEXTILE EXPORTER
  • Fourth largest producer of Cotton in the world.
  • Sixth largest exporter of category 347 (Cotton
    Trousers) to US with a market share of 5 of
    quantity shipped valuing US 206 million till
    Nov-2007.
  • Ninth largest exporter of category 12 (Cotton
    Fabric) to US with a market share of 3 of
    quantity shipped valuing US 150 million till
    Nov-2007.
  • Eighth largest exporter of total textile products
    to US with exports of US 2,940 million till
    Nov-2007.

(Source www.otexa.ita.doc.gov).
6
PAKISTAN ADVANTAGE
PAKISTAN AS A TEXTILE EXPORTER TO US
CATEGORY DESCRIPTION VALUE MILLION US TILL Nov-2007 VALUE BASED RATING VOLUME BASED RATING VOLUME BASED MARKET SHARE
361 COTTON SHEETS 376.32 2 1 36
32 COTTON NON-APPAREL PRODUCT 138.93 2 2 27
347 MEN'S BOYS COTTON TROUSERS/SHORTS 205.64 6 6 5
11 YARN EXPORTS 57.04 8 6 6
12 COTTON FABRIC 150.90 10 9 3
Pakistan is the fourth largest producer of Cotton in the world. Pakistan is the fourth largest producer of Cotton in the world. Pakistan is the fourth largest producer of Cotton in the world. Pakistan is the fourth largest producer of Cotton in the world. Pakistan is the fourth largest producer of Cotton in the world. Pakistan is the fourth largest producer of Cotton in the world.
(Source www.otexa.ita.doc.gov).
7
PAKISTAN ADVANTAGE
  • TEXTILE IS MAJOR INDUSTRY OF PAKISTAN
  • it imparts 46 share in the manufacturing sector
  • contributes 66 of total exports
  • provides 38 of total employment
  • and have 30 share in GDP.
  • The availability of one of the top quality cotton
    in Pakistan, a cheap efficient workforce and
    investment in the sector over the past few years,
    will give Pakistan competitive edge in the new
    trade regime, despite strong competition from
    China and India.
  • Pakistans textile sector has been steadily
    gearing up, with over 5 billion invested since
    year 2000 under its Balancing, Modernization
    Replacement program.
  • Recent appreciation of the Indian Rupee Chinese
    Yuan against the US Dollar coupled with slight
    devaluation of Pak Rupee will give our Export
    sector a competitive edge over India China.
  • The reduction of export rebates significant
    increase in wages have made the Chinese products
    more expensive. Consequently some brands have
    reduced their business volumes in China are
    sourcing now from Pakistan.

(Source www.sbp.org.pk)
8
ABOUT KOHINOOR
  • Kohinoor is involved in Textile business since
    1949.
  • Publicly listed on all stock exchanges of
    Pakistan.
  • Leading business organization.
  • Textile operations include socks manufacturing,
    weaving, fabric dyeing and apparel production.
  • Annual Sales around US 130 million.
  • Employing over 4,300 work force.

9
WE WORK WITH
10
KOHINOOR MANUFACTURING OPERATIONS
KOHINOOR MILLS LIMITED
HOSIERY DIVISION
WEAVING DIVISION
DYEING DIVISION
APPAREL DIVISION
GENERTEK DIVISION
11
KOHINOOR STRENGTH
Inputs Conversion Process Outputs Satisfied Business Goals
Excellent Infrastructure
State of the Art Equipment
Short-Term Profit Long-Term Profit Increas
ed Market Share
Product and Services
Professional Management
Capabilities
Competitive Advantage
HRM Compliance
Value
QMS
ERP Systems
12
KOHINOOR STRENGTH
  • EXCELLENT INFRASTRUCTURE
  • Kohinoor has planned infrastructure and buildings
    available which have been designed to take the
    current capacity to the next levels.

LAND ACRE
OCCUPIED IN FACTORY BUILDINGS, RESIDENTIAL BUILDING, ROADS AND GREEN BELTS 62
UNOCCUPIED AVAILABLE FOR FUTURE EXPANSION 48
TOTAL LAND 110
BUILDINGS FACTORY BUILDING SQFT RESIDENTIAL BUILDING SQFT TOTAL SQFT
HOSIERY 301,665 189,090 490,755
WEAVING 285,606 140,339 425,945
DYEING 244,543 30,642 275,185
APPAREL 146,808 - 146,808
GENERTEK 71,560 13,982 85,542
TOTAL AREA 1,050,182 374,053 1,424,235
13
KOHINOOR STRENGTH
  • STATE OF THE ART EQUIPMENT
  • Kohinoor has modern machinery and equipment. We
    can expand capacity on the need of our strategic
    business partners, within a reasonable period of
    time.
  • The detail of machinery and equipment is given
    later in the presentation.

14
KOHINOOR STRENGTH
PROFESSIONAL MANAGEMENT
  • Kohinoor has professional staff as well as
    trained labor which are successfully running the
    current operations and can also take this to the
    next level.

15
KOHINOOR WEAVING
ORGANOGRAM
GENERAL MANAGER WEAVING
HUMAN RESOURCE
INFORMATION TECHNOLOGY
FINANCE
MARKETING
PROCUREMENT
QUALITY ASSURANCE
ENGINEERING
PRODUCTION
PRODUCT DEVELOPMENT
PRODUCTION PLANNING CONTROL
WARPING SIZING
WEAVING
INSPECTION
FOLDING
PACKING
FINISHED GOODS
16
KOHINOOR DYEING
ORGANOGRAM
MANAGING DIRECTOR DYEING
HUMAN RESOURCE
INFORMATION TECHNOLOGY
FINANCE
GENERAL MANAGER OPERATIONS
GENERAL MANAGER PRODUCTION
PROCUREMENT
QUALITY ASSURANCE
BLEACHING
DYEING
MARKETING
PRODUCTION PLANNING CONTROL
DYEING QC LAB
FINISHING
ENGINEERING
PRODUCT DEVELOPMENT
17
KOHINOOR APPAREL
ORGANOGRAM
GENERAL MANAGER APPAREL
HUMAN RESOURCE
INFORMATION TECHNOLOGY
FINANCE
MARKETING
PROCUREMENT
QUALITY ASSURANCE
ENGINEERING
PRODUCTION
PRODUCT DEVELOPMENT
PRODUCTION PLANNING CONTROL
SPREADING CUTTING
SEWING
WASHING
CHECKING
PACKING
FINISHED GOODS
18
KOHINOOR GENERTEK
ORGANOGRAM
MANAGING DIRECTOR GENERTEK
HUMAN RESOURCE
INFORMATION TECHNOLOGY
FINANCE
GENERAL MANAGER OPERATIONS
PROCUREMENT
MECHANICAL
ELECTRICAL
BOILER
19
KOHINOOR MAN POWER
DIVISION MD GM DGM MANAGER EXECUTIVE SUPERVISOR WORKERS TOTAL
HOSIERY 1 1 3 5 35 77 1855 1977
WEAVING 0 3 0 7 35 53 695 793
DYEING 1 2 0 10 52 56 575 696
APPAREL 0 1 1 7 16 35 792 852
GENERTEK 0 0 1 3 5 12 49 70
POOL 1 1 2 6 18 29 81 138
TOTAL 3 8 7 38 161 262 4047 4526
20
KOHINOOR STRENGTH
  • KOHINOOR HRM PHILOSOPHY
  • Our people are our most valuable asset.
  • We view Human Resources as a competitive
    advantage.
  • To ensure business goals are realized through
    people while meeting their own personal
    aspirations.
  • To ensure only motivated and professionally
    qualified people are employed.
  • Kohinoor is an equal opportunity employer with
    policies to ensure there is no discrimination on
    the basis of caste, creed, sex, religion etc.

21
KOHINOOR STRENGTH
  • SAFETY, HEALTH ENVIRONMENT (SHE)
  • The principles by which we operate
  • All work related injuries and illnesses are
    preventable.
  • Compliance with local regulations are a priority.
  • Line management are accountable for continuous
    improvement in Safety, Health Environment
    performance.
  • Energy, water and other resources, both natural
    and man-made, will be utilized efficiently to
    minimize waste.
  • EMPLOYEE TRAINING AND DEVELOPMENT
  • Management supports training and development
    programs to ensure motivated and professionally
    competent people are available within the
    organization. This is an essential responsibility
    of every manager and is a part of their key
    result area and objectives.
  • A corporate training department which apart from
    assessing individual training needs also provides
    extensive in-house training and consultancy for
    the development of employees.
  • Each division has its own training facility are
    continuously train the work force.

22
KOHINOOR STRENGTH
  • CERTIFICATIONS COMPLIANCES
  • Social Responsibility is one of the central
    values we believe in Socially responsible
    trading.

23
KOHINOOR STRENGTH
INDUSTRIAL RELATIONS
  • We comply with all applicable labour laws
  • Company Profits Act, 1968 (Workers
    Participation)
  • Act regarding participation of workers in company
    profits.
  • Employee Old Age Benefits Act, 1976
  • Act relating to old age pension.
  • Employment of Children Act, 1991
  • Act to prohibit child labour
  • Factories Act, 1934
  • Law regulating labour in factories.
  • Provincial Employees Social Security Ordinance,
    1965
  • Scheme providing health benefits to employees or
    their dependents.
  • Industrial Relation Ordinance, 2002
  • Law relating to trade unions regulations of
    relation between employer worker.
  • West Pakistan Industrial and Commercial
    Employment Ordinance, 1968
  • Law relating to industrial and commercial
    employment
  • Workers Compensation Act, 1923
  • Act provide for the payment by employers to
    workmen for compensation relating to injury by
    accident.

24
KOHINOOR STRENGTH
COMPENSATION BENEFITS FACILITIES
  • Over Time
  • At double than the normal rate
  • Contributory Provident Fund _at_ 10
  • Workers Participation in Profit
  • Profit Bonus
  • Annual Increment
  • Canteen
  • Subsidized self service facility
  • Leaves
  • 8 sick, 10 casual 14 earned leaves annually
  • Colony
  • Free accommodation with canteen facility.
  • Free Transport Facility
  • Social Security
  • Group Health Insurance
  • Group Life Insurance
  • Old Age Pension
  • Free Uniform
  • Efficiency Award
  • Man of the Month
  • Cash award plus commendation certificate

25
KOHINOOR STRENGTH
  • QUALITY MANAGEMENT SYSTEM
  • Complete tracking of product on production floor
    through barcode scanning system.
  • Product traceability is available from finished
    product back to raw material machine operator.
  • Online stocks positions at each level of
    production.
  • Defects and fault analysis reports at each stage
    of production ensuring best quality standards.
  • Performance appraisal of workers.

26
KOHINOOR STRENGTH
  • WELL EQUIPPED LAB AT EACH DIVISION

WEAVING
DYEING
  • TESTING IS CARRIED OUT ON ISO, AATCC, ASTM,
    STANDARDS

27
KOHINOOR STRENGTH
INTEGRATED IT SYSTEMS COMPANY WIDE
  • PRODUCTION MONITORED BY DATA COLLECTION NETWORK
    SYSTEMS
  • Each machine is connected with central server
  • Real time information from all machines
  • Online efficiency, production, rejection and
    faults
  • Integrated with Product Traceability systems .
  • ERP SOLUTIONS PROVIDED BY ORACLE
  • With Oracle E-Business Suite, Kohinoor has moved
    from optimizing pieces of its business to
    optimizing the entire enterprise.
  • Integrated with product traceability systems and
    data collection systems.

28
KOHINOOR STRENGTH
  • CUSTOMER SERVICE PORTAL
  • Online order and shipment status
  • Projected shipments
  • Online inquiry
  • CCTV NETWORK
  • Web enabled cctv network
  • Real time videos of workspace
  • Accessible from anywhere in the world through
    internet
  • Camera control through internet

 
29
KOHINOOR MILLS DIVISIONAL PROFILE
WEAVING
DYEING
APPAREL
GENERTEK
30
KOHINOOR WEAVING
31
TEXTILEWEAVING
  • 270 air-jet Looms produce 36 million
    meters/annum.
  • Flexibility to produce fabrics up to 143.
  • Weave greige fabric for Home Textile and Apparel
    with dobby and jacquard capability.
  • Quick style article changes in lt 1 hour.
  • Off loom batching allowing larger rolls.

32
WEAVINGPROCESS FLOW
WARPING
SIZING
WEAVING
INSPECTION
PACKING
WAREHOUSE DISPATCH
33
WARPING SIZING
MACHINE TYPE Qty
BENTRONICE-3800 1
BENNINGER ZELL ZCR-1800 1
ZB 24 TKD DIA 1016 MM 2
ZB 24 TKD DIA 1016 MM 1
TKD-TKD CT 4/4/4 UB 1
CAPACITY PER MONTH
3.6 MILLION METERS PER MONTH
34
WEAVING
MACHINE TYPE Qty
TSUDAKOMA 75 72
TSUDAKOMA 110 24
TOYODA EUROTECH 75 56
TOYODA EUROTECH 83 28
TOYODA DOBBY 83 14
PICANOL OMNI PLUS DOBBY 134 12
PICANOL OMNI PLUS CAM 150 48
PICANOL OMNI WITH STAUBLI JACQUARDS 75 8
PICANOL OMNI WITH STAUBLI JACQUARDS 134 8
TOTAL 270
CAPACITY
3.3 Million Meters PER MONTH
35
INSPECTION FOLDING PACKING
MACHINE TYPE QTY
INSPECTION CUM ROLLING 6
INSPECTION FRAMES 134 / 154 5
INSPECTION FRAMES 110 3
INSPECTION FRAMES 80 / 90 6
PELLET MACHINE 120 1
ROLLING MACHINE 130 3
FOLD MACHINE 130 1
FOLD MACHINE 75 1
BALING PRESS 2500 LBS 1
CAPACITY MILLION PER MONTH CAPACITY MILLION PER MONTH
INSPECTION 3.75
ROLLING PALLETIZING BALING 2.25 1.15 0.60
36
GREIGE WAREHOUSE
  • Fabric warehouse has the capacity to store in
    excess of 3 million meters fabric, equivalent to
    almost one month production.

37
WEAVING LEAD TIME
SAMPLING LEAD TIME Days
Greige Weaving 07
Weaving with dyed yarn 14
PRODUCTION LEAD TIME Days
Greige Weaving 30
Weaving with dyed yarn 45
38
PRODUCTS
  • Twills
  • Poplin / canvases
  • Sateen
  • Jacquards
  • Dobbies
  • Yarn dyes
  • Broken twills
  • Herring bone
  • Bfc
  • Ripstop
  • CUSTOMERS
  • A significant portion of our weaving capacity is
    consumed in house by our dyeing division. We also
    supply greige fabric to dyeing facilities in
    Europe, Asia and Australia.

39
KOHINOOR DYEING
40
TEXTILE DYEING
  • Capacity 30 million meters/annum.
  • Started production in June 2002.
  • One of the most modern, automated plant in
    Pakistan.
  • Specialized in apparel dyeing.
  • Machines controlled monitored through PLCs.
  • Automated Recipe storage/recall.
  • Automated chemical dozing.

41
DYEING PROCESS FLOW
Greige Issued to Singeing/ Desizing Process
From Singeing/ Desizing Greige Transferred for
Bleaching
From Bleaching Greige Transferred for Mercerizing
Dyeing
From Mercerizing Dyeing Greige Transferred for
Finishing
From Finishing Greige Transferred to QA
inspection
After QA Inspection Greige Transferred to
Finished Goods Warehouse for Dispatch
42
RAW MATERIAL WAREHOUSE
  • Greige Store with a storage capacity of 3 million
    meters, equivalent to one month of production.
  • Dyes , Chemicals Packing material ware house
    with a capacity to store materials of more than
    one month production.

43
SINGEING, DESIZING
MACHINE TYPE Qty
PRE-TREATMENT RANGE (SING AND DESIZE) VP99/H, GERMANY 1
CAPACITY
3,000,000 METERS PER MONTH
44
BLEACHING
MACHINE TYPE Qty
TWO STAGE PRE-TREATMENT RANGE (BLEACHING RANGE) BRUGMAN, HOLLAND 1
WASHING RANGE JIANGSU SAGA / CHINA 1
CAPACITY
3,800,000 METERS PER MONTH
45
MERCERIZING
MACHINE TYPE QTY
MERCERIZING RANGE BRUGMAN, HOLLAND 1
CAPACITY
3,000,000 METERS PER MONTH
46
DYEING
MACHINE TYPE Qty
CONTINUOUS PAD-STEAM DYEING RANGE BWT 104 , HOLLAND 1
CONTINUOUS DYEING RANGE THERMAX / GERMANY 1
PAD STEAM MACHINE TA 3010740050 / GERMANY 1
CAPACITY
2,400,000 METERS PER MONTH
47
FINISHING
MACHINE TYPE Qty
STENTER FRAME RANGES MONTEX 5000-TCF ½ E.V.A KOMBI / GERMANY 2
SHRINKING RANGE MODEL MONFORTEX RECKMAN 73169220 / GERMANY 1
EMERISING MACHINE SF-4C / HOLLAND 1
LAFER MICROSAND SUEDING MACHINE LAFER / ITALY 4
CAPACITY
3,000,000 METERS PER MONTH
48
FINISHES
  • Lubricants
  • Silicon/soft finish
  • Soil release
  • Fire retardant
  • Organic finish/anti microbial
  • Nano/cool comfort
  • Pre-cure/post cure (wrinkle free/crease
    resistant)
  • Stiff /industrial finish
  • Water repellant/stain defender (teflon, 3m)
  • Micro-sand/heavy sand/aqua sand/peach
    skin/brushing
  • Anti-static finish

All finishes meet the requirements of green
dyeing as well as OEKO-TEX standards.
49
CURING
MACHINE TYPE Qty
CURING RANGE MODEL THERMEX-KTB E.V.A KOMBI / GERMANY 1
CAPACITY
2,200,000 METERS PER MONTH
50
FINISHED FABRIC WAREHOUSE
  • Storage capacity of 1.5 million meters equivalent
    to 15 days of production in warehouse.

51
DYEING LEAD TIME
SAMPLING LEAD TIME Days
We can develop the Lab dips based on the Spectrometer readings 3-4
Salesman sampling. 14
PRODUCTION LEAD TIME Days
Dyeing from Greige available in stock 14
Dyeing from Greige to be woven 45
Replenishment of program based orders 14
  • The above stated times depend on in time order
    from buyer.
  • 3rd party Inspection add 10-14 days / Fabric
    Testing (As required)

52
GEOGRAPHIC LOCATION
Strategically located for Sourcing of Apparel
fabrics into Worlds main Textiles garmenting
hubs.
53
SAILING TIME TO TEXTILE GARMENTING HUBS
54
PRODUCTS
  • Reactive, Disperse, VAT, Sulpher and Pigment dyed
    fabrics for bottom wear in
  • 100 Cotton
  • Poly cotton blends
  • Stretch fabrics
  • CUSTOMERS
  • Kohinoor Dyeing has a diversified customer base
    in USA, Europe, Asia and Australia. We work with
    brands and labels such as LEVIS, Banana
    Republic, GAP, Collins, Vf, Liz Claiborne, Next,
    Mango, Zara, and retailers like Wal-Mart,
    Target, CA, BHS, Tema Carrefour directly or
    through their nominated cutters.

55
KOHINOOR APPAREL
56
TEXTILE APPAREL
  • Production capacity of 300,000 pieces per month.
  • Production management system from ETON.
  • Auto spreading from GERBER.

57
APPAREL PROCESS FLOW
Fabric Testing Inspection
Marker Making
Cutting
Sewing
Washing
Checking Packing
Trimming
Pressing
Buttons/Rivets Attachment
58
RAW MATERIAL WAREHOUSE
  • Fabric Storage Capacity 500,000 meters,
    sufficient for 35 days production.

59
SPREADING AND CUTTING
MACHINE TYPE Qty
SPREADER GERBER SY251 - SWEDEN 1
CUTTING MACHINE EASTMAN 629X 15
CAPACITY CAPACITY
SPREADING 600,000 PIECES PER MONTH
CUTTING 300,000 PIECES PER MONTH
60
SEWING
MACHINE TYPE Qty
JUKI SINGLE NEEDLE DDL-5550-7-WB/SV500/CP150 219
BROTHER FEED OF ARM 20
JUKI DOUBLE NEEDLE LH-3168SF FIX BAR 15
JUKI 5 THREAD OVER LOCK 20
BROTHER BARTAK MACHINE 20
BROTHER EYE LET MACHINE 04
SINGLE NEEDLE LOCK COMPUTERIZED JOKI-8500 10
BLIND STITCH BS-101H/TMC-10 10
KANSAI SPECIAL DFB-1404PMD ¼ 20
KANSAI SPECIAL DFB-1412PTV ¼ 20
VIVI-MACK BACK POKET SETTER 06
REECE AUTO VELT 06
TOTAL 370
CAPACITY
300,000 PIECES PER MONTH
61
WASHING
MACHINE TYPE Qty
CUBO TEX PMT ITALY 2
POLY CRAFT PAKISTAN 12
CAPACITY
300,000 PIECES PER MONTH
WASHING TYPES WASHING TYPES
STONE WASH BLEACH WASH
ENZYME WASH ENZYME SILICON WASH
GARMENT WASH GARMENT DYE
ACID WASH DISTRESS SAND BLASTING
62
PRESSING, INSPECTION PACKING
MACHINE TYPE Qty
STEAM PRESS 12
MANUAL STEAM PRESS 25
CAPACITY
300,000 PIECES PER MONTH
63
APPAREL WAREHOUSE
  • Finished warehouse has the capacity to store
    300,000 pieces, equivalent to one month
    production.

64
VERTICAL INTEGRATION
Advantage of vertical integration with in-house
weaving dyeing
65
APPAREL LEAD TIME
Kohinoor has certain lead time advantages of
vertical integration with in-house weaving,
dyeing and Apparel manufacturing explained below.
SAMPLING LEAD TIME SAMPLING LEAD TIME
KOHINOOR
Fabric Weaving 07
Dyeing Process 07
Apparel Development 05
Total Time (Days) 19
PRODUCTION LEAD TIME PRODUCTION LEAD TIME
Fabric Weaving 21
Transportation- Greige fabric to Dye House 0
Dyeing Process 14
Transportation- Dyed fabric to apparel manufacturing 0
Apparel manufacturing 25
Total Time (Days) 60
66
PRODUCTS
  • MENS WEAR
  • Chinos, Basic 5 pockets, regular, relaxed.
  • Special finishes such as Pre cure, Teflon, Dual
    action,
  • YOUNG MENS
  • Shorts, Cargos, Multi Pockets.
  • Special Finishes such as Scrapping, Grinding,
    knotting and Heavy enzyme affects.
  • LADIES WEAR
  • Pants, Skirts, Caprice.
  • WORK WEAR
  • Trousers, Shorts, Overalls, Coveralls.
  • Special finishes such as Resin, Fire retardant,
    Water repellent, Stain resistant, Wickable soil
    release.
  • CUSTOMERS
  • Kohinoor Apparel is geared up to service re-known
    brands and private label for retailers in USA,
    Europe, and Asia.
  • Kohinoor is already a nominated fabric supplier
    for brands like LEVIS, GAP, VF, Next, Collins
    and is now offering complete garments to them.

67
KOHINOOR GENERTEK
68
KOHINOOR GENERTEK
  • OWN POWER GENERATION
  • Kohinoor has its own power generation which gives
    the unit access to dependable and un interrupted
    power supply. Kohinoor currently have installed
    power generation capacity of 31 mega watts.
  • Gas Fired turbine and engines generate 13 MW
    electricity and 18 tons of steam per hour.
  • Furnace oil/Gas fired engines provides a backup
    of 18 MW power during no gas period.
  • Uninterrupted power supply to manufacturing units.

69
GAS TURBINE
MACHINE TYPE Qty
TURBO MACH GAS TURBINE 1
FUEL TYPE GAS
FUEL COST CENTS 1.95/KWH
CAPACITY
ELECTRICITY 7.5 MWH
STEAM 14 TON/HR
70
GAS ENGINES
MACHINE TYPE Qty
CATERPILLAR GAS ENGINES 3
FUEL TYPE GAS
FUEL COST CENTS 3.34/KWH
CAPACITY
ELECTRICITY 5.85 MWH
STEAM 4.2 TON/HR
71
DUAL FUEL ENGINES
MACHINE TYPE Qty
NIIGATA ENGINES 3
FUEL TYPE GAS/ HOFF
FUEL COST CENTS 11.38/KWH
CAPACITY
ELECTRICITY 17.88MWH
STEAM 5.28 TON/HR
72
ELECTRICITY CAPACITY
EQUIPMENT RAW MATERIAL CAPACITY MEGA WATTS
GAS TURBINE GAS 7.50
CAT _1 GAS 1.95
CAT _2 GAS 1.95
CAT _3 GAS 1.95
TOTAL 5.85
NIIGATA _1 HFO/GAS 5.96
NIIGATA _2 HFO/GAS 5.96
NIIGATA _3 HFO/GAS 5.96
TOTAL 17.88
TOTAL CAPACITY 31.23
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FUEL FIRED BOILERS
MACHINE TYPE Qty
FUEL FIRED BOILER 3
FUEL TYPE GAS/ HFO
CAPACITY
STEAM 43 TON/HR
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CO-GENERATION
  • Genertek plant is classified as co-generation
    plant and we are generating both electricity
    steam from it.
  • Co-generation plants are 80 efficient as
    compared to simple captive plants which are about
    35 efficient as far as gas consumption is
    concerned.
  • We are using this steam in our Hosiery, Weaving,
    Processing Apparel divisions.

EQUIPMENT QTY CAPACITY TON/HR
WASTE HEAT RECOVERY BOILER GAS TURBINE 1 14.0
WASTE HEAT RECOVERY BOILER CAT ENGINES 2 4.2
WASTE HEAT RECOVERY BOILER NIIGATA ENGINES 3 5.3
TOTAL 6 23.5
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RAW MATERIAL STORAGE
  • Genertek have 2 Main HFO Storage tanks which have
    the capacity to store HFO about 2000 Tons each
    which is equivalent to 75 days of electricity
    generation if 100 generation made from HFO.
  • We have sufficient gas load to add more power
    steam generation capacity for future expansions.
  • Genertek have 1 Main HSD Storage tank which have
    the capacity to store HSD about 275,000 Liters.

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