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WELDING

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* Fabrication Process Joining two or more elements to make a single part is termed as fabrication process. Fairly large numbers of industrial components are made by ... – PowerPoint PPT presentation

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Title: WELDING


1
WELDING
2
Fabrication Process
  • Joining two or more elements to make a single
    part is termed as fabrication process.
  • Fairly large numbers of industrial components
    are made by fabrication process .
  • Examples Aircraft ,Shipbuilding, Bridges, Sheet
    metal parts etc.

3
Classification Of Fabrication Process
  • Mechanical joining by means of bolts, screws and
    rivets.
  • Welding, Brazing and Soldering.

4
Definition for welding
  • Welding is a joining process that uses heat,
    pressure, and/or chemicals to fuse two materials
    together permanently. Welding covers a temp range
    of 1500º F - 3000º F (800ºC - 1635ºC).

5
Types Of Welding
6
Plastic Welding
  • The pieces are heated to a plastic state and
    then forced together by external pressure.

7
Fusion Welding
8
  • Gas welding ( oxy acetylene, air acetylene ,oxy
    -hydrogen)
  • Resistance welding (Butt, Projection, percussion
    ,spot , seam)
  • Thermit welding
  • Solid state welding ( friction, diffusion ,
    ultrasonic, explosive)
  • Advance welding (electro beam ,laser beam)

9
  • Classification of ARC
  • WeLding

10
WELDING WELDING
ARC WELDING Carbon arc welding
ARC WELDING Metal arc welding
ARC WELDING Gas metal arc welding(MIG)
ARC WELDING Gas tungsten welding (TIG)
ARC WELDING Submerged arc welding
ARC WELDING Plasma arc welding
ARC WELDING Electro slag welding
11
WELDING PARAMETERS
12
Carbon Arc Welding
  • In carbon arc welding heat is produced with an
    arc between a carbon electrode and work, normally
    no shielding gas is used.
  • Carbon arc welding process can be used as an all
    position welding process.

13
Carbon Arc Welding
14
MIG Welding
  • In mig welding process a consumable wire of 0.8
    to 2.4 mm dia is wounded in spool form is feed at
    a preset speed through a welding torch where it
    is provided the electrical connection and the
    shelding gas.

15
MIG WELDING
16
TIG WELDING
  • Tig welding is a process in which the source of
    heat is an arc formed between a non consumable
    tungsten electrode and the work piece, shielding
    gas argon is supplied continuously during welding

17
TIG WELDING
18
TIG WELDING
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Submerged Arc Welding
  • Submerged arc welding is the process in which
    continuous copper coated spooled wire is used
    with loose granulated powder ahead of the arc ,
    so to protect the molten pool from atmospheric
    gases.

20
Submerged Arc Welding
21
Carbon-Electrodes
22
Welding Troch Cable
23
TIG Welding Machine
24
TIG Welding Torch
25
Tungsten Electrodes
26
Gas Regulator
27
TIG WELDING
28
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29
THANK YOU
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