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MotorSilk Benefit and Cost Evaluation

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Biodegradable Lubrication Technology that Improves Fuel Economy, Reduces Emissions and Extends Equipment Life Advanced Lubrication Technology, Inc. s Boron CLS Bond ... – PowerPoint PPT presentation

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Title: MotorSilk Benefit and Cost Evaluation


1
Biodegradable Lubrication Technology
that Improves Fuel Economy, Reduces Emissions and
Extends Equipment Life
Advanced Lubrication Technology, Inc.s Boron CLS
Bond TM Revolutionizes Industrial Equipment
Efficiency
Presented by Phiston Technologies, Inc. In
collaboration with Advanced Lubrication
Technology, Inc.
2
HISTORY
  • Initially developed for NASAs Space Shuttle
    program by Argonne National Laboratory, Illinois,
    USA.
  • 1995 - First worldwide patents
  • Patents and marketing rights obtained by Advanced
    Lubrication Technology, Inc. (ALT), California,
    USA
  • ALTs product development, formulations, testing
    and subsequent patents
  • 2000 - Worldwide marketing and sales
  • 2002 - Start of market launch in Europe

3
TECHNOLOGY
Concepts behind the behavior of surfaces with
Boron coatings
Boric Acid chemically reacts with the metal
surface to form a highly adhesive 0.5 micron
thick Crystal Lattice Structure (CLS).
Metallic Substrate
Boron Crystal Lattice Structure
Metallic Substrate
4
TECHNOLOGY
  • Chemical bonds with the metal
  • Resulting in elimination of
  • metal-to-metal contact and resistance to
    corrosion

5
TECHNOLOGY
The Boric Acid also reacts with systemic moisture
to form platelets with a crystalline lattice
structure. These platelets align themselves
parallel to the metal surface and conform to the
direction of movement
Direction of motion
Metallic Substrate
Metallic Substrate
Boric acid platelets aligned in direction of
motion
6
TECHNOLOGY
Metallic Substrate
FRICTION
Metallic Substrate
Inter-platelet bonding by weak van der Waals
forces across 0.318 nm space between platelet
layers allows very-low-friction interplatelet
movement.
7
TECHNOLOGY
  • Each Boron CLS Bond platelet has strong
    intra-molecular bonding - giving it the
    equivalent of 85 of the hardness of diamonds.
  • Extreme low friction coefficient
  • Extreme pressure performance

8
TECHNOLOGY
The Boric Oxide film is Self-renewing in the
Presence of Oxygen and Moisture
Boric Acid (H3BO3) introduced to metallic
substrate to form Boric Oxide film and H3B03 is
replenished spontaneously by the interaction of
boric oxide and air.
Boric Acid
Air
H2O
Air
Boric Oxide
9
KEY BENEFITS OF BORON CLS BOND
Why it is beneficial to use the Boron coating for
your applications
  • High Performance Friction Reducing Technology
  • Higher reliability, Better fuel economy
  • Higher performance, Lower maintenance costs
  • Radical decrease of corrosion
  • Eliminates micro pitting
  • Improves reliability
  • Biodegradeable
  • Extreme pressure performance
  • A replacement for environmentally unfriendly
    extreme pressure additives
  • Versatile applications - from hydraulic
    lubricants to coatings
  • Cost Effective (Total Cost - self renewing)

10
LUBRICATION PERFORMANCE
  • Friction coefficient less than 0.01 - average 80
    reduction
  • Timken Load equals 90
  • 50 radians scar wear under 50,000 PSI - average
    80-90 wear reduction on metal parts
  • Elimination of metal-to-metal contact
  • Self-renewing
  • Biodegradable

11
ADDED VALUES
  • Biostat
  • Anti-corrosive
  • Anti-oxidant
  • Reactive coating
  • Removes varnish, carbon and sludge on previously
    used machinery / engines
  • Protection from deposit formation or reformation

12
OPERATIONAL BENEFITS
  • Superior lubrication performance
  • Chemical bond with the metal elimination of
    metal-to-metal contact
  • Dramatic reduction of friction and wear -
    Increase of mechanical operating efficiency -
    Extension of application design life
  • Lower energy and fuel consumption
  • Increased longevity ( of the associated base
    lubricants because of dramatically reduced
    oxidation) - longer service intervals
  • Corrosion prevention
  • Elimination of micro pitting
  • Cooler operating temperatures

13
ENVIRONMENTAL BENEFITS
  • Biodegradable, contains no toxic additives
  • A replacement for environmentally unfriendly
    extreme pressure additives (sulfur / zddp /
    chlorinated paraffins / moly / graphite)
  • Increased longevity of the associated base
    lubricants because of dramatically reduced
    oxidation
  • Reduction of fuel and energy consumption
  • Lower exhaust emissions
  • Solution for future gas / hybrid / fuel cell
    applications
  • Meets the 2005 EC mandate to reduce sulphur
    content to 50 20 ppm in enviromentally friendly
    diesel without harmful additives.

14
PERFORMANCE RESULTS
Single Vehicle test and results. Provided by
Reneva Emission Testing Center
Vehicle Make Mitsubishi Lancer Year Model
1997 Plate Number UNH902 Owner Spinaker
Holdings Corp.
  • Before Boron CLS Bond Engine Treatment
  • Emission test result before applying Boron CLS
    bond engine oil treatment
  • CO 1.42vol
  • HC 288 ppm
  • Compression test results before applying Boron
    CLS bond engine oil treatment
  • Cylinder number one 135 psi
  • Cylinder number two 160 psi
  • Cylinder number three 175 psi
  • Cylinder number four 160 psi
  • After Boron CLS Bond Engine Treatment
  • Emission test result 30 minutes after applying
    Boron CLS bond engine oil treatment
  • CO 1.24vol
  • HC 135 ppm
  • Compression test results before applying Boron
    CLS bond engine oil treatment
  • Cylinder number one 200 psi
  • Cylinder number two 195 psi
  • Cylinder number three 205 psi
  • Cylinder number four 200 psi

15
CERTIFIED PERFORMANCE RESULTS
  • Analysis of Test Results
  • Roughly compression pressure has 25 increase per
    cylinder.
  • Idling performance become smoother as a result of
    almost equal cylinder compression pressure.
  • Quicker response during acceleration is observed
    as indicated of greater and more engine power is
    produced.
  • Conclusion
  • 3.5 liters of engine oil mixed with 350 ml Boron
    CLS Bond, produce oil film that is thicker and
    provides the following advantages in the engine
    operation.
  • Increases its cylinder wall and piston rings
    sealing capacity
  • Provides a longer interval of change oil, due to
    almost zero leaks of gases to crankcase that
    carries dirt to contaminate engine oil.
  • Removed friction between moving parts that lessen
    power loss caused by hard to move moving parts,
    and prolong engine life/service.
  • Increases fuel mileage and provides quicker
    response during acceleration, due to increase in
    power and a friction free moving parts.
  • Note This Boron CLS bond application was
    performed without changing the engine oil at
    3,690 km run since last change oil.

Tested by Jun Evangelista Quality Manager Raneva
Emission Testing Center
16
FINANCIAL ANALYSIS
Independent Financial Analysis of Impact of Using
Additive Boron CLS BondTM
  • Performance Results Collected from Fleet of
    Kraft Direct Store Delivery VehiclesProject Scope
  • Project Scope
  • Assess impact of Boron CLS Bond additive on
    performance of fleet equipment
  • Description of Project
  • Selected 9 locations, 2 Pizza and 7 Biscuit
  • Local management submitted fuel and mileages
  • Fuel and mileages were same submission for IFTA
    compliance reporting process to ITS

17
DSD EXTENDED PILOT TEST RESULTS
  • Validation of the initial pilot results
  • Test duration 3 months
  • Biscuit consolidated results
  • 7 Locations, 142 power units
  • MPG increased 7 - 9 w/ majority of fuel Winter
    blend / Bio10
  • 7 63,140 gal saved 129mm net savings year
    one (1)
  • 702 Tons of reduced CO2/Green house gas
  • 7 63,140 gal saved 182mm net savings year
    one (2)
  • 702 Tons of reduced CO2/Green house gas
  • 126,280 gals saved 311,844 net savings over
    treatment (2 years)
  • 1408 Tons of reduced CO2/Green house gas
  • 9 81,181 gal saved 184mm net savings year
    one (1)
  • 905 Tons of reduced CO2/Green house gas
  • 9 81,181 gal saved 236mm net savings year
    one (2)
  • 905 Tons of reduced CO2/Green house gas
  • 162362 gals saved 420,048 net savings over
    treatment (2 years)
  • 1810 Tons of reduced CO2/Green house gas

18
SAVINGS PROJECTIONS
Consolidated Fleet
Current fuel rates and expanded pilot MPG ratio
19
SAVINGS PROJECTIONS
Biscuit DSD (Box Trucks)
Current fuel rates and expanded pilot MPG ratio
20
SAVINGS PROJECTIONS
Pizza DSD
Current fuel rates and expanded pilot MPG ratio
21
SAVINGS PROJECTIONS
Private DSD Tractors
Current fuel rates and expanded pilot MPG ratio
22
SAVING PROJECTIONS
Reefer
23
DISCUSSION POINTS
  • Funding Plan for Boron CLS Bond Fuel and Oil
    Treatment
  • Branch Self Funding Program
  • Implementation Plan
  • Communicate Program
  • Maintenance Service Providers
  • Manager Customer Logistics
  • Resources
  • Finance Area
  • Manager Customer Logistics
  • Maintenance Service Providers
  • Tracking Process
  • Team Site Management
  • Maintenance Service Provider Execution
  • Costs and Savings
  • Implementation Tracking/ Audit

24
APPLICATIONS IN
  • Automotive / On Off-Road
  • Marine
  • Agriculture
  • Forestry
  • Industrial Machinery
  • Construction
  • Military
  • Power / Energy Production
  • Gas Oil / Offshore Drilling
  • 2-cycle Applications

25
FUEL ADDITIVE
  • Diesel fuel / Gasoline additive
  • Decreases fuel consumption about 7
  • Increased reliability in engine parts (fuel pump,
    nozzels etc.)
  • Increased performance
  • Eliminates need for sulphur and other non
    -enviromentally friendly additives
  • Based on various engine, lubrication and
    corrosion tests perfomed at BNM Research, Sweden,
    in April, 2002.

26
OTHER APPLICATIONS
  • Gear boxes Gear additive
  • Engines Engine additives
  • Misc. Industrial/Agriculture applications
    Grease
  • 2-stroke applications
  • Tests performed at BNM Research, Sweden,
    indicates 5 performance increase and cooler
    operating temperatures

27
OTHER APPLICATIONS / CONT...
  • New generation coatings combined with Boron CLS
    Bond
  • Gas turbine / Hybrid / fuel cell applications
  • Lower friction and dramatic decrease of corrosion

28
ALT Inc. PRODUCT LINE
  • MotorSilk Engine Oil Treatment
  • MotorSilk Marine Product Line
  • LubriSilk Greases
  • LubriSilk Treatments
  • Automatic Transmission fluid treatment
  • Gear fluid treatment
  • Bearing oil treatment
  • Turbine oil treatment
  • Spindle oil treatment

29
ALT Inc. PRODUCT LINE / CONT...
  • LubriSilk Fuel Additives
  • Low sulfur diesel fuel lubricant additive
  • Biodiesel fuel lubricant additive
  • Gasoline lubricant additive
  • 2 -stroke engine fuel lubricant additive
  • Other
  • Hydraulic fluid
  • Mold release
  • Wire rope treatment
  • Coatings
  • Aerosol lubricants

30
PARTIAL LIST OF TESTS PERFORMED
  • Pin On Disk
  • Ball on Three Disks
  • Engine tests
  • Fuel consumption
  • Emissions
  • Friction Coefficient
  • Scar Width
  • Spectrographic analysis
  • Timken Load
  • Corrosion
  • Oxidation
  • Prevention and protection from deposit formation

31
PARTIAL LIST OF CUSTOMER REFERENCES WORLDWIDE
  • Automotive / OEM
  • Daimler Chrysler (NA)
  • General Motors
  • Honda
  • Mannheim Automotive Auctions
  • TVI
  • Racing
  • Dodge Car Truck Winston Cup teams
  • Several motorcycle racing teams worldwide
  • Trucking
  • Detroit Diesel
  • Mack Trucks
  • Scania
  • Volvo Trucking
  • 2-cycle engines
  • Husqvarna
  • Ryobi
  • Agriculture
  • Con Agra
  • World Agra

32
PARTIAL LIST OF CUSTOMER REFERENCES WORLDWIDE /
CONT...
  • Forestry
  • Marelco (Washington/Oregon)
  • Marine
  • Southern Marine
  • Volvo Penta
  • Marelco Marine
  • Industrial
  • Timken Bearings
  • Mitsubishi Heavy Industries
  • Komatsu US
  • Phelps-Dodge mining
  • Dresser - Rand
  • Power and energy
  • Florida Light Power
  • Texas Power Authority
  • Gas and off shore drilling
  • Halliburton / Wellstream
  • British Petroleum
  • Military
  • Hagglund
  • U.S. Army
  • U.S. Navy
  • Government / public
  • Houston Metropolitan Transit Authority
  • Los Angeles Metropolitan Transit Authority
  • Shandung Province, China
  • Stockholm Stad
  • Bologna Transit Authority

33
MARKETS AUTOMOTIVE
Light Duty, Heavy Duty Off Road Engine Oil
Additives reduce wear and pollutants Gearbox
Oils reduce gauling and corrosion
Transmission Oil Additives reduces corrosion
and wear Hydraulic Fluids bio-friendly,
reduce corrosion and wear Wheel Bearing
Greases reduce wear, pitting, and
corrosion Joint Chassis Greases reduce
wear, pitting, and corrosion
34
MARKETS AGRICULTURE
  • Tractors, Implements
  • Generators, Pumps
  • Processing / Conveyance Equipment
  • Engine Oil Additives reduce wear and pollutants
  • Gearbox Oils reduce gauling and corrosion
  • Transmission Oil Additives reduces corrosion and
    wear
  • Hydraulic Fluids bio-friendly, reduce corrosion
    and wear
  • Wheel Bearing Greases reduce wear, pitting, and
    corrosion
  • Joint Chassis Greases reduce wear, pitting,
    and corrosion

35
MARKETS CONSTRUCTION
  • Lifts, Cranes, Excavators,
  • Power Tools,Tractors/Graders/Dozers,
  • Generators
  • Engine Oil Additives reduce wear and pollutants
  • Gearbox Oils reduce gauling and corrosion
  • Transmission Oil Additives reduces corrosion and
    wear
  • Hydraulic Fluids bio-friendly, reduce corrosion
    and wear
  • Wheel Bearing Greases reduce wear, pitting, and
    corrosion
  • Joint Chassis Greases reduce wear, pitting,
    and corrosion

36
MARKETS INDUSTRIAL / POWER
  • Engines, Transmissions,
  • Bearings Gears, Spindles,
  • Turbines, Hoist Chains/Ropes
  • Engine Oil Additives reduce wear and pollutants
  • Gearbox Oils reduce gauling and corrosion
  • Transmission Oil Additives reduces corrosion and
    wear
  • Hydraulic Fluids bio-friendly, reduce corrosion
    and wear
  • Wheel Bearing Greases reduce wear, pitting, and
    corrosion
  • Joint Chassis Greases reduce wear, pitting,
    and corrosion

37
MARKETS MARINE / OFF-SHORE
  • Recreation/Commercial craft
  • Underwater Mechanicals
  • Offshore Rigs, Flexible Pipelines
  • Engine Oil Additives reduce operating
    temperatures, wear, corrosion and pollutants
  • Gearbox Oils reduce gauling and corrosion
  • Transmission Oil Additives reduces corrosion and
    wear
  • Hydraulic Fluids bio-friendly, reduce corrosion
    and wear
  • Gear and Bearing Greases reduce operating
    temperatures, wear, pitting, and corrosion
  • Joint Chassis Greases reduce wear, pitting,
    and corrosion

38
MARKETS MILITARY
  • Shipboard, Aircraft, Amphibious
  • Vehicles, Construction Equipment,
  • Fleet Cars and Trucks
  • Engine Oil Additives reduce wear and pollutants
  • Gearbox Oils reduce gauling and corrosion
  • Transmission Oil Additives reduces corrosion and
    wear
  • Hydraulic Fluids bio-friendly, reduce corrosion
    and wear
  • Wheel Bearing Greases reduce wear, pitting, and
    corrosion
  • Joint Chassis Greases reduce wear, pitting,
    and corrosion

39
CONTACT INFORMATION
  • Ali Ebadian, PhD
  • CEO,
  • Phiston Technologies,Inc.
  • Contact
  • Phone 305 517 1744
  • Cell 786 325 4577
  • AliEbadian_at_Phiston.com
  • www.Phiston.com
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