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Module SESA3002a; Aerospace Design

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(Adapted from Slides Developed by Darryl Mann, Creax) TRIZ 40 Principles 1 Segmentation 21 Skipping 2 Taking out 22 Blessing in disguise 3 Local quality ... – PowerPoint PPT presentation

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Title: Module SESA3002a; Aerospace Design


1
TRIZ 40 Design Principles(Adapted from Slides
Developed by Darryl Mann, Creax)
2
TRIZ 40 Principles
  • 1 Segmentation 21 Skipping
  • 2 Taking out 22 Blessing in disguise
  • 3 Local quality 23 Feedback
  • 4 Asymmetry 24 Intermediary
  • 5 Merging 25 Self-service
  • 6 Universality 26 Copying
  • 7 Russian dolls 27 Cheap short-lived objects
  • 8 Anti-weight 28 Mechanics substitution
  • 9 Preliminary anti-action 29 Pneumatics and
    hydraulics
  • 10 Preliminary action 30 Flexible shells and
    thin films
  • 11 Beforehand cushioning 31 Porous materials
  • 12 Equipotentiality 32 Colour changes
  • 13 "The other way round" 33 Homogeneity
  • 14 Spheroidality - Curvature 34 Discarding and
    recovering
  • 15 Dynamics 35 Parameter changes
  • 16 Partial or excessive actions 36 Phase
    transitions
  • 17 Another dimension 37 Thermal expansion
  • 18 Mechanical vibration 38 Strong oxidants
  • 19 Periodic action 39 Inert atmosphere

3
Principle 1. Segmentation
  • A - Divide an object into independent parts
  • Gator-grip socket spanner
  • Multi-pin connectors
  • Bubble-wrap
  • Have a range of different focal length lenses for
    a camera
  • Multiple pistons in an internal combustion engine
  • Multi-engined aircraft
  • Pocket-spring mattress
  • Stratification of different constituents inside a
    chemical process vessel
  • B - Make an object easy to assemble or
    disassemble
  • Rapid-release bicycle saddle/wheel/etc fasteners
  • Quick disconnect joints in plumbing and hydraulic
    systems
  • Single fastener V-band clamps on flange joints
  • Loose-leaf paper in a ring-binder
  • C - Increase the degree of fragmentation or
    segmentation
  • Use of multiple control surfaces on aerodynamic
    structures
  • 16 and 24 valve versus 8 valve internal
    combustion engines
  • Multi-blade cartridge razors
  • Multi-zone combustion systems

4
Principle 2. Taking Out
  • A - Separate an interfering part or property from
    an object, or single out the only necessary part
    (or property) of an object
  • Locate a noisy compressor outside the building
    where the compressed air is used
  • Use the sound of a barking dog, without the dog,
    as a burglar alarm
  • Scarecrow
  • Non-smoking areas in restaurants or in railway
    carriages
  • Automation removes humans

5
Principle 3. Local Quality
  • A - Change an object's structure from uniform to
    non-uniform
  • Reduce drag on aerodynamic surfaces by adding
    riblets or 'shark-skin' protrusions
  • Moulded hand grips on tools
  • Drink cans shaped to facilitate stable stacking
  • Material surface treatments/coatings - plating,
    erosion/corrosion protection, non-stick, etc
  • B - Change an external environment (or external
    influence) from uniform to non-uniform
  • Use a temperature, density, or pressure gradient
    instead of constant temperature, density or
    pressure
  • Introduce turbulent flow around an object to
    alter heat transfer properties
  • C - Make each part of an object function in
    conditions most suitable for its operation
  • Freezer compartment in refrigerator
  • Different zones in the combustion system of an
    engine
  • D - Make each part of an object fulfil a
    different and/or complementary useful function.
  • Swiss-Army knife
  • Combined can and bottle opener
  • Hammer with nail puller

6
Principle 4. Asymmetry
  • A - Change the shape or properties of an object
    from symmetrical to asymmetrical
  • Introduce a geometric feature which prevents
    incorrect usage/assembly of a component (e.g.
    earth pin on electric plug)
  • Asymmetrical funnel allows higher flow-rate than
    normal funnel
  • Put a flat spot on a cylindrical shaft to attach
    a locking feature
  • Oval and complex shaped O-rings
  • Introduction of angled or scarfed geometry
    features on component edges
  • Cam
  • Ratchet
  • Aerofoil asymmetry generates lift
  • Eccentric drive
  • Blohm und Voss observation aircraft
  • B - Change the shape of an object to suit
    external asymmetries (e.g. ergonomic features)
  • Car steering system compensates for camber in
    road
  • Wing design compensated for asymmetric flow
    produced by propeller
  • Turbomachinery design takes account of boundary
    layer flows (end-bend)
  • C - If an object is asymmetrical, increase its
    degree of asymmetry.
  • Use of variable control surfaces to alter lift
    properties of an aircraft wing
  • Special connectors with complex shape/pin
    configurations to ensure correct assembly
  • Introduction of several different measurement
    scales on a ruler

7
Principle 5. Merging
  • A - Bring closer together (or merge) identical or
    similar objects or operations in space
  • Automatic rifle/machine gun
  • Multi-colour ink cartridges
  • Multi-blade razors
  • Bi-focal lens spectacles
  • Double/triple glazing
  • Strips of staples
  • Catarmaran/trimaran
  • B - Make objects or operations contiguous or
    parallel bring them together in time
  • Combine harvester
  • Manufacture cells
  • Grass collector on a lawn-mower
  • Mixer taps
  • Pipe-lined computer processors perform different
    stages in a calculation simultaneously
  • Vector processors perform the same process on
    several sets of data in a single pass
  • Fourier analysis integration of many sine
    curves

8
Principle 6. Universality
  • A - Make a part or object perform multiple
    functions eliminate the need for other parts
  • Child's car safety seat converts to a stroller
  • Home entertainment centre
  • Swiss Army knife
  • Grill in a microwave oven
  • Radio-alarm clock
  • Work-mate
  • CD used as a storage medium for multiple data
    types
  • Use of Standards in e.g. data exchange
  • Cleaning strip at beginning of a cassette tape
    cleans tape heads
  • Bathroom light-switch starts extractor fan
  • Car glove compartment lid incorporates
    cup-holders
  • Cordless drill also acts as screwdriver, sander,
    polisher, etc
  • Fishing stool/container

9
Principle 7. Russian Dolls Nested Doll
  • A - Place one object inside another
  • Place a safe inside a wall or under floorboards
  • Retractable aircraft under-carriage
  • Introduce voids into 3D structures
  • Injected cavity-wall insulation
  • Paint-brush attached to inside of lid of
    nail-varnish, etc
  • Lining inside a coat
  • B - Place multiple objects inside others
  • Nested tables
  • Telescope
  • Measuring cups or spoons
  • Stacking chairs
  • Multi-layer erosion/corrosion coatings
  • C - Make one part pass (dynamically) through a
    cavity in the other.
  • Telescopic car aerial
  • Retractable power-lead in vacuum cleaner
  • Seat belt retraction mechanism
  • Tape measure
  • Stacked charge ammunition

10
Principle 8. Anti-weight
  • A - To compensate for the weight of an object,
    merge it with other objects that provide lift
  • Kayak with foam floats built into hull cannot
    sink
  • Aerostatic aeroplane contains lighter-than-air
    pockets
  • Hot air or helium balloon.
  • Swim-bladder inside a fish
  • Flymo cutting blade produces lift
  • B - To compensate for the weight of an object,
    make it interact with the environment (e.g. use
    aerodynamic, hydrodynamic, buoyancy and other
    forces)
  • Vortex generators improve lift of aircraft wings
  • Wing-in-ground effect aircraft
  • Hydrofoils lift ship out of the water to reduce
    drag
  • Make use of centrifugal forces in rotating
    systems (e.g .Watt governor)
  • Maglev train uses magnetic repulsion to reduce
    friction

11
Principle 9. Preliminary Anti-action
  • A - If it will be necessary to perform an action
    with both harmful and useful effects, this action
    should be replaced with anti-actions to control
    harmful effects
  • Make clay pigeons out of ice or dung in order
    that they do not have to be collected afterwards.
  • Masking objects before harmful exposure Use a
    lead apron on parts of the body not being exposed
    to X-rays, use masking tape when painting
    difficult edges, etc.
  • Predict effects of signal distortion /
    attenuation and compensate before transmitting
  • Buffer a solution to prevent harm from extremes
    of pH
  • B - Create beforehand stresses in an object that
    will oppose known undesirable working stresses
    later on.
  • Pre-stress rebar before pouring concrete.
  • Pre-stressed bolts
  • Pre-shrunk jeans
  • Decompression chamber

12
Principle 10. Preliminary Action
  • A - Perform, before it is needed, the required
    change of an object (either fully or partially)
  • Pre-pasted wall paper
  • Sterilize all instruments needed for a surgical
    procedure.
  • Self-adhesive stamps
  • Holes cut before sheet-metal part formed
  • Pre-impregnated carbon fibre reduces lay-up time
    and improves "wetting
  • Explosive reactive armour
  • B - Pre-arrange objects such that they can come
    into action from the most convenient place and
    without losing time for their delivery
  • Manufacture flow-lines
  • Pre-deposited blade in a surgery cast facilitates
    removal.
  • Car jack, wheel brace, and spare tyre stored
    together
  • Collect all the tools and materials for the job
    before starting

13
Principle 11. Beforehand Cushioning
  • A - Prepare emergency means beforehand to
    compensate for the relatively low reliability of
    an object (belt and braces)
  • Magnetic strip on photographic film that directs
    the developer to compensate for poor exposure
  • Back-up parachute
  • Dual channel control system
  • Air-bag in a car
  • Spare wheel
  • Relief valve
  • Emergency lighting circuit
  • Battery back-up
  • Automatic save operations performed by computer
    programs
  • Zip-files
  • Mask borders of objects to be painted, use
    stencils
  • Crash barriers on motorways
  • Touch-down bearing in magnetic bearing system
  • Multiple hydraulic systems
  • Slime puncture avoidance fluid

14
Principle 12. Equipotentiality
  • A - If an object has to be raised or lowered,
    redesign the objects environment so the need to
    raise or lower is eliminated or performed by the
    environment
  • Canal locks
  • Spring loaded parts delivery system in a factory
  • Mechanics pit in a garage means car does not
    have to be lifted.
  • Place a heavy object on ice, and let ice melt in
    order to lower it.
  • Angle-poise lamp changes in gravitational
    potential stored in balancing springs
  • Descending cable cars balance the weight of
    ascending cars

15
Principle 13. The Other Way Round
  • A - Invert the action(s) used to solve the
    problem (e.g. instead of cooling an object, heat
    it)
  • To loosen stuck parts, cool the inner part
    instead of heating the outer part.
  • Vacuum casting
  • Test pressure vessel by varying pressure outside
    rather than inside the vessel
  • Test seal on a liquid container by filling with
    pressurised air and immersing in liquid trails
    of bubbles are easier to trace than slow liquid
    leaks
  • Place nuts in a vacuum to get them out of their
    shells
  • Upside-down motorcycle forks
  • B - Make movable parts (or the external
    environment) fixed, and fixed parts movable)
  • Hamster wheel
  • Rotate the part instead of the tool.
  • Wind tunnels
  • Moving sidewalk with standing people
  • C - Turn the object (or process) 'upside down'
  • Clean bottles by inverting and injecting water
    from below the water then drains by itself.
  • Turn an assembly upside down to insert fasteners
  • Open tinned beans from the bottom to get out
    beans that would otherwise have stuck to the
    bottom due to storage

16
Principle 14. Spheroidality - Curvature
  • A - Instead of using rectilinear parts, surfaces,
    or forms, use curvilinear ones move from flat
    surfaces to spherical ones from parts shaped as
    a cube (parallelepiped) to ball-shaped structures
  • Use arches and domes for strength in
    architecture.
  • Introduce stress relieving holes at the ends of
    slots
  • Change curvature on lens to alter light
    deflection properties
  • B - Use rollers, balls, spirals, domes
  • Spiral gear (Nautilus) produces continuous
    resistance for weight lifting.
  • Use spherical casters instead of cylindrical
    wheels to move furniture
  • Archimedes screw
  • C - Go from linear to rotary motion (or vice
    versa)
  • Rotary actuators in hydraulic system.
  • Switch from reciprocating to rotary pump
  • Linear motors
  • D - Use centrifugal forces
  • Centrifugal casting for even wall thickness
    structures
  • Spin components after painting to remove excess
    paint
  • Watt governor
  • Vortex/cyclone separates different density objects

17
Principle 15. Dynamics
  • A - Allow (or design) the characteristics of an
    object, external environment, or process to
    change to be optimal or to find an optimal
    operating conditionA
  • Adjustable steering wheel (or seat, or back
    support, or mirror position...)
  • Gel fillings inside seat allow it to adapt to
    user
  • Shape memory alloys/polymers.
  • Racing car suspension adjustable for different
    tracks and driving techniques
  • Telescopic curtain rail allows for "one size fits
    all"
  • B - Divide an object into parts capable of
    movement relative to each other
  • Articulated lorry
  • Folding chair/mobile phone/laptop/etc
  • Brush seals
  • C - If an object (or process) is rigid or
    inflexible, make it movable or adaptive
  • Bendy drinking straw
  • Flexible joint
  • Strimmer
  • D - Increase the degree of free motion
  • Use of different stiffness fibres in toothbrush
    easily deflected at the edges to prevent gum
    damage, hard in the middle
  • Loose sand inside truck tyre gives it
    self-balancing properties at speed

18
Principle 16. Partial or Excessive Actions
  • A - If 100 percent of an object is hard to
    achieve using a given solution method then, by
    using 'slightly less' or 'slightly more' of the
    same method, the problem may be considerably
    easier to solve
  • Over spray when painting, then remove excess.
  • When painting walls, don't use the roller right
    up to the ceiling touch up with a brush
  • Fill, then "top off" when pouring a pint of
    Guinness.
  • Shrink wrapping process uses plastic deformation
    of wrapping to accommodate variations in vacuum
    pressure.
  • Roughing and Finish machining operations.
  • Over-fill holes with plaster and then rub back to
    smooth.
  • (Use of Pareto analysis to prioritise actions
    when not all can be achieved with the available
    resources.)

19
Principle 17. Another Dimension
  • A - If an object contains or moves in a straight
    line, consider use of dimensions or movement
    outside the line
  • Serrated or scalloped edges on a knife blade or
    hole punch
  • Curved bristles on a brush
  • Coiled telephone cable
  • Stacked elevator Petronas towers
  • B - If an object contains or moves in a plane,
    consider use of dimensions or movement outside
    the current plane
  • Spiral staircase uses less floor area
  • Introduction of down and up slopes between
    stations on railway reduces train acceleration
    and deceleration power requirements
  • Conical instead of plain flange joint
  • C - Use a multi-storey arrangement of objects
    instead of a single-storey arrangement
  • Cassette with 6 CDs to increase music time and
    variety
  • Multi-storey office blocks or car-parks
  • D - Tilt or re-orient the object, lay it on its
    side
  • Dump truck
  • E - Use 'another side' of a given area.
  • Mount computer chip components on both sides of a
    silicon card
  • Fix a leaking car radiator or pipe by adding
    fluid sealant to the inside rather than trying to
    seal from outside
  • Nokia QWERTY phone

20
Principle 18. Mechanical Vibration
  • A - Cause an object to oscillate or vibrate
  • Electric carving knife with vibrating blades
  • Shake/stir paint to mix before applying
  • Hammer drill
  • Vibrate during sieving operations to improve
    throughput.
  • B - Increase its frequency (even up to the
    ultrasonic)
  • Ultrasonic cleaning
  • Non-destructive crack detection using ultrasound
  • C - Use an object's resonant frequency
  • Destroy gall stones or kidney stones using
    ultrasonic resonance.
  • Ease bottle cleaning by pulsing washing action at
    resonant frequency of bottles
  • D - Use piezoelectric vibrators instead of
    mechanical ones
  • Quartz crystal oscillations drive high accuracy
    clocks.
  • Piezoelectric vibrators improve fluid atomisation
    from a spray nozzle
  • E - Use combined ultrasonic and electromagnetic
    field oscillations.
  • Mixing alloys in an induction furnace
  • Ultrasonic drying of films combine ultrasonic
    with heat source

21
Principle 19. Periodic Action
  • A - Instead of continuous action, use periodic or
    pulsating actions
  • Hitting something repeatedly with a hammer
  • Pile drivers and hammer drills can exert far more
    force for a given weight
  • Replace a continuous siren with a pulsed sound.
  • Pulsed bicycle lights make cyclist more
    noticeable to drivers
  • Pulsed vacuum cleaner suction improves collection
    performance
  • Pulsed water jet cutting
  • B - If an action is already periodic, change the
    periodic magnitude or frequency
  • Replace a pulsed siren with sound that changes
    amplitude and frequency.
  • Washing machine/dish-washer water injection
    operates uses different cycles for different load
    types.
  • Dots and dashes in Morse Code transmissions
  • Use AM, FM, PWM to transmit information
  • C - Use pauses between actions to perform a
    different action
  • Clean barrier filters by back-flowing them when
    not in use.
  • Inkjet printer cleans heads between passes
  • Brush between suction pulses in vacuum cleaner.
  • Multiple conversations taking place along the
    same telephone transmission line.
  • Use of energy storage means e.g. batteries,
    fly-wheels, etc

22
Principle 20. Continuity of Useful Action
  • A - Carry on work continuously make all parts of
    an object work at full load or optimum
    efficiency, all the time
  • Flywheel stores energy when a vehicle stops, so
    the motor can keep running at optimum power.
  • Constant output gas-turbine in hybrid car, or APU
    in aircraft, runs at highest efficiency all the
    time it is switched on.
  • Constant speed/variable pitch propeller
  • Self-tuning engine constantly tunes itself to
    ensure maximum efficiency
  • Heart pacemaker
  • Improve composting process by continuously
    turning material to be composted.
  • Continuous glass or steel production
  • B - Eliminate all idle or intermittent actions or
    work
  • Self-cleaning/self-emptying filter eliminates
    down-time
  • Print during the return of a printer
    carriage--dot matrix printer, daisy wheel
    printers, inkjet printers.
  • Digital storage media allow instant information
    access (as opposed to tapes which require to be
    rewound)
  • Kayaks use double-ended paddle to utilise
    "recovery" stroke
  • Computer operating systems utilise idle periods
    to perform necessary "housekeeping" tasks.
  • Rapid-drying paint

23
Principle 21. Skipping
  • A - Conduct a process , or certain stages (e.g.
    destructible, harmful or hazardous operations) at
    high speed
  • Use a high speed dentist's drill to avoid heating
    tissue.
  • Laser eye surgery
  • Cut plastic faster than heat can propagate in the
    material, to avoid deforming the shape.
  • Break toffee with an impulsive blow from a hammer
  • Drop forge
  • Flash photography
  • Super-critical shaft run through resonant modes
    quickly

24
Principle 22. Blessing in Disguise
  • A - Use harmful factors (particularly, harmful
    effects of the environment or surroundings) to
    achieve a positive effect
  • Use waste heat to generate electric power.
  • Use waste heat from engine to heat passenger
    cabin
  • Recycle waste (scrap) material from one process
    as raw materials for another (e.g. chipboard)
  • Use centrifugal energy in rotating shaft to do
    something useful e.g. seal, or modulate cooling
    air
  • Use pressure differences to help rather than
    hinder seal performance
  • Centrifugal clamping in high speed chuck
  • B - Eliminate the primary harmful action by
    adding it to another harmful action to resolve
    the problem
  • Add a buffering material to a corrosive solution
    (e.g. an alkali to an acid, or vice versa)
  • Use a helium-oxygen mix for diving, to eliminate
    both nitrogen narcosis and oxygen poisoning from
    air and other nitrox mixes.
  • C - Amplify a harmful factor to such a degree
    that it is no longer harmful
  • Use a backfire to eliminate the fuel from a
    forest fire.
  • Use explosives to blow out an oil-well fire.
  • Laser-knife cauterises skin/blood vessels as it
    cuts

25
Principle 23. Feedback
  • A - Introduce feedback (referring back,
    cross-checking) to improve a process or action
  • Automatic volume control in audio circuits
  • Signal from gyrocompass is used to control simple
    aircraft autopilots.
  • Engine management system based on exhaust gas
    levels more efficient than carburettor
  • Thermostat controls temperature accurately
  • Statistical Process Control - Measurements are
    used to decide when to modify a process
  • Feedback turns inaccurate op-amp into useable
    accurate amplifier
  • B - If feedback is already used, change its
    magnitude or influence in accordance with
    operating conditions
  • Change sensitivity of an autopilot when within 5
    miles of an airport.
  • Change sensitivity of a thermostat when cooling
    vs. heating, since it uses energy less
    efficiently when cooling.
  • Use proportional, integral and/or differential
    control algorithm combinations

26
Principle 24. Intermediary
  • A - Use an intermediary carrier article or
    intermediary process
  • Play a guitar with a plectrum
  • Use a chisel to control rock breaking/sculpting
    process
  • Drink coasters
  • Dwell period during a manufacture process
    operation
  • B - Merge one object temporarily with another
    (which can be easily removed)
  • Gloves to get hot dishes out of an oven
  • Joining papers with a paper clip
  • Introduction of catalysts into chemical reaction
  • Abrasive particles enhance water jet cutting

27
Principle 25. Self-service
  • A - Make an object serve or organise itself by
    performing auxiliary helpful functions
  • A soda fountain pump that runs on the pressure of
    the carbon dioxide that is used to "fizz" the
    drinks. This assures that drinks will not be
    flat, and eliminates the need for sensors.
  • Halogen lamps regenerate the filament during
    use--evaporated material is redeposited.
  • Self-aligning/self-adjusting seal
  • Self-locking nut
  • Self-cleaning oven/glass/material
  • Self-repairing structures
  • Abradable materials used in engines such that
    initial running-in cuts optimum seals into
    lining
  • Self-healing cutting mat.
  • B - Use waste resources, energy, or substances
  • Use heat from a process to generate electricity
    "Co-generation".
  • Use animal waste as fertilizer.
  • Use food and lawn waste to create compost.
  • Use pressure difference to reinforce seal action

28
Principle 26. Copying
  • A - Instead of an unavailable, expensive, fragile
    object, use simpler and inexpensive copies
  • Imitation jewellery.
  • Astroturf
  • Crash test dummy
  • UAV excludes pilot
  • B - Replace an object, or process with optical
    copies
  • Do surveying from space photographs instead of on
    the ground.
  • Measure an object by scaling measurements from a
    photograph.
  • Laser anemometry
  • Virtual reality
  • Virtual mock-ups/electronic pre-assembly
    modelling
  • C - If visible optical copies are already used,
    move to infrared or ultraviolet copies
  • Make images in infrared to detect heat sources,
    such as diseases in crops, or intruders in a
    security system.
  • Use UV as a non-destructive crack detection
    method
  • UV light used to attract flying insects into trap

29
Principle 27. Cheap Short-Lived Objects
  • A - Replace an expensive object with a multiple
    of inexpensive objects, compromising certain
    qualities, such as service life
  • Disposable nappies/paper-cups/plates/cameras/torch
    es/etc
  • Matches versus lighters
  • Throw-away cigarette lighters
  • Industrial diamonds used in cutting tools
  • Sacrificial coatings/components
  • Post-Its
  • Discarding-sabot armour piercing round.

30
Principle 28. Mechanics Substitution
  • A - Replace a mechanical means with a sensory
    (optical, acoustic, taste or smell) means
  • Replace a physical fence to confine a dog or cat
    with an acoustic "fence" (signal audible to the
    animal).
  • Finger-print/retina/etc scan instead of a key
  • B - Use electric, magnetic and electromagnetic
    fields to interact with the object
  • Magnetic bearings
  • Electrostatic precipitators separate particles
    from airflow
  • Improve efficiency of paint-spraying by
    oppositely charging paint droplets and object to
    be painted.
  • C - Change from static to movable fields, from
    unstructured fields to those having structure
  • Early communications used omnidirectional
    broadcasting. We now use antennas with very
    detailed structure of the pattern of radiation.
  • Magnetic Resonance Imaging (MRI) scanner
  • D - Use fields in conjunction with
    field-activated (e.g. ferromagnetic) particles
  • Heat a substance containing ferromagnetic
    material by using varying magnetic field. When
    the temperature exceeds the Curie point, the
    material becomes paramagnetic, and no longer
    absorbs heat.
  • Magneto-rheological effect uses ferromagnetic
    particles and variable magnetic field to alter
    the viscosity of a fluid

31
Principle 29. Pneumatics and Hydraulics
  • A - Use gas and liquid parts of an object instead
    of solid parts (e.g. inflatable, filled with
    liquids, air cushion, hydrostatic,
    hydro-reactive)
  • Transition from mechanical to hydraulic or
    pneumatic drive
  • Inflatable furniture/mattress/etc
  • Gel filled saddle adapts to user
  • Hollow section O-rings
  • Hovercraft
  • Gas bearings
  • Acoustic panels incorporating Helmholz resonators
  • Hydraulic tappets

32
Principle 30. Flexible Shells and Thin Films
  • A - Use flexible shells and thin films instead of
    three dimensional structures
  • Use inflatable (thin film) structures.
  • Taut-liner trucks
  • Tarpaulin car cover instead of garage
  • Webbing
  • Store energy in flexible/stretchable bags e.g.
    accumulators in a hydraulic system
  • Membrane keyboards
  • B - Isolate the object from the external
    environment using flexible shells and thin films
  • Bubble-wrap
  • Bandages/plasters
  • Egg-box
  • Tea bag

33
Principle 31. Porous Materials
  • A - Make an object porous or add porous elements
    (inserts, coatings, etc.)
  • Drill holes in a structure to reduce the weight.
  • Cavity wall insulation
  • Transpiration film cooled structures
  • Foam metals
  • Use sponge-like structures as fluid absorption
    media
  • Goretex fabric
  • B - If an object is already porous, use the pores
    to introduce a useful substance or function
  • Use a porous metal mesh to wick excess solder
    away from a joint.
  • Store hydrogen in the pores of a palladium
    sponge. (Fuel "tank" for the hydrogen car--much
    safer than storing hydrogen gas)
  • Dessicant in polystyrene packing materials
  • Medicated swabs/dressings

34
Principle 32. Colour Changes
  • A - Change the colour of an object or its
    external environment
  • Use safe lights in a photographic darkroom.
  • Use colour-changing thermal paint to measure
    temperature
  • Light-sensitive glasses
  • Camouflage
  • Employ interference fringes on surface structures
    to change colour (as in butterfly wings, etc)
  • Colour changing plastic/temperature sensitive for
    child feeding spoon
  • B - Change the transparency of an object or its
    external environment
  • Use photolithography to change transparent
    material to a solid mask for semiconductor
    processing.
  • Smoke-screen
  • C - In order to improve observability of things
    that are difficult to see, use coloured additives
    or luminescent elements
  • Fluorescent additives used during UV spectroscopy
  • Use opposing colours to increase visibility
    e.g. butchers use green decoration to make the
    red in meat look redder
  • D - Change the emissivity properties of an object
    subject to radiant heating
  • Use of black and white coloured panels to assist
    thermal management on space vehicles.
  • Paint object with high emissivity paint in order
    to be able to measure its temperature with a
    calibrated thermal imager

35
Principle 33. Homogeneity
  • A - Make objects interacting with a given object
    of the same material (or material with identical
    properties)
  • Make the container out of the same material as
    the contents, to reduce chemical reactions.
  • Friction welding requires no intermediary
    material between the two surfaces to be joined.
  • Liquid paper for correcting mistakes when
    writing
  • Temporary plant pots made out of compostable
    material
  • Human blood transfusions/transplants, use of
    bio-compatible materials
  • Make ice-cubes out of the same fluid as the drink
    they are intended to cool
  • Join wooden components using (wood) dowel joints
  • Graphite solid pencil.

36
Principle 34. Discarding and Recovering
  • A - Make portions of an object that have
    fulfilled their functions go away (discard by
    dissolving, evaporating, etc.) or modify these
    directly during operation
  • Use a dissolving capsule for medication.
  • Ice structures use water ice or carbon dioxide
    (dry ice) to make a template for a rammed earth
    structure, such as a temporary dam. Fill with
    earth, then, let the ice melt or sublime to leave
    the final structure.
  • Bio-degradable containers, bags, etc.
  • Casting processes lost-wax, sand, etc.
  • Sacrificial anode
  • B - Conversely, restore consumable parts of an
    object directly in operation
  • Self-sharpening blades knives/lawn-mowers/etc
  • Strimmer dispenses more wire automatically after
    a breakage.
  • Self-tuning automobile engines
  • Propelling pencil
  • Automatic rifle

37
Principle 35. Parameter Changes
  • A - Change an object's physical state (e.g. to a
    gas, liquid, or solid)
  • Transition from mechanical to fluid or electrical
    drives
  • Vaporise (or freeze) mercury to ease placing of
    very small amounts into fluorescent light-bulb
  • B - Change the concentration or consistency
  • Liquid versus bar or powder detergents.
  • Abradable linings used for gas-turbine engine
    seals
  • C - Change the degree of flexibility
  • Use adjustable dampers to reduce the noise of
    parts falling into a container by restricting the
    motion of the walls of the container.
  • Compliant brush seals rather than labyrinth or
    other fixed geometry seals
  • D - Change the temperature
  • Raise the temperature above the Curie point to
    change a ferromagnetic substance to a
    paramagnetic substance.
  • Lower the temperature of medical specimens to
    preserve them for later analysis
  • E - Change the pressure.
  • Pressure cooker cooks more quickly and without
    losing flavours.
  • Electron beam welding in a vacuum.
  • F - Change other parameters
  • Shape memory alloys/polymers
  • Use high conductivity materials e.g. carbon
    fibre

38
Principle 36. Phase Transitions
  • A - Use phenomena occurring during phase
    transitions (e.g. volume changes, loss or
    absorption of heat, etc.)
  • Latent heat effects in melting/boiling
  • Soak rocks in water, then freezing causes water
    to expand thus opening fissures in rock, making
    it easier to break
  • Heat pumps use the heat of vaporization and heat
    of condensation of a closed thermodynamic cycle
    to do useful work.
  • Volume expansion during water-to-steam transition
  • Superconductivity
  • Phase change hand-warmers

39
Principle 37. Thermal Expansion
  • A - Use thermal expansion (or contraction) of
    materials
  • Fit a tight joint together by cooling the inner
    part to contract, heating the outer part to
    expand, putting the joint together, and returning
    to equilibrium
  • Metal tie-bars used to straighten buckling walls
    on old buildings
  • Thermal switch/cut-out
  • Shape memory alloys/polymers
  • Shrink-wrapping
  • B - If thermal expansion is being used, use
    multiple materials with different coefficients of
    thermal expansion
  • Bi-metallic strips used for thermostats, etc
  • Two-way shape memory alloys.
  • Passive blade tip clearance control in
    gas-turbine engines.
  • Combine materials with positive and negative
    thermal expansion coefficients to obtain alloys
    with zero (or specifically tailored) expansion
    properites e.g. cerro-tru alloy used in the
    mounting and location of fragile turbine blade
    components during manufacture operations
  •  

40
Principle 38. Strong Oxidants
  • A - Replace common air with oxygen-enriched air
  • Scuba diving with Nitrox or other non-air
    mixtures for extended endurance
  • Use of nitrous oxide injection to provide power
    boost in high performance engines
  • B - Replace enriched air with pure oxygen
  • Cut at a higher temperature using an
    oxy-acetylene torch.
  • Control oxidation reactions more effectively by
    reacting in pure oxygen
  • C - Expose air or oxygen to ionising radiation
  • Irradiation of food to improve preservative
    qualities.
  • Use ionised air to destroy bacteria and sterilise
    food
  • Positive ions formed by ionising air can be
    deflected by magnetic field in order to (e.g.)
    reduce air resistance over an aerodynamic surface
  • D - Use ionised oxygen
  • Speed up chemical reactions by ionising the gas
    before use.
  • Separate oxygen from a mixed gas by ionising the
    oxygen (using a platinum activator)
  • E - Replace ozonised (or ionised) oxygen with
    ozone.
  • Oxidisation of metals in bleaching solutions to
    reduce cost relative to hydrogen peroxide
  • Use ozone to destroy micro-organisms and toxins
    in corn
  • Ozone dissolved in water used to remove organic
    contaminants from ship hulls

41
Principle 39. Inert Atmosphere
  • A - Replace a normal environment with an inert
    one
  • Prevent degradation of a hot metal filament by
    using an argon atmosphere.
  • MIG/TIG welding
  • Electron beam welding conducted in a vacuum
  • Vacuum packaging
  • Food packaging done in CO2 or nitrogen rich
    atmosphere to prevent spoilage
  • CO2 fire extinguisher
  • B - Add neutral parts, or inert additives to an
    object
  • Naval aviation fuel contains additives to alter
    flash-point.
  • Add fire retardent elements to titanium to reduce
    possibility of titanium fire.
  • Add foam to absorb sound vibrations e.g. hi-fi
    speakers
  • Fluidic dampers

42
Principle 40. Composite Materials
  • A - Change from uniform to composite (multiple)
    materials where each material is tuned to a
    particular functional requirement
  • Aircraft structures where low weight and high
    strength are required. (With fibres aligned
    according to loading conditions including
    multiple layers of fibres aligned in different
    directions.)
  • Composite golf club shaft aligns structures to
    give low weight, high shaft-wise flexibility and
    high torsional stiffness.
  • Concrete aggregate.
  • Glass-reinforced plastic
  • Fibre-reinforced ceramics
  • Hard/soft/hard multi-layer coatings to improve
    erosion, etc properties.
  • Non-stick coatings on cooking pans.
  • Oils, etc contain additives to improve certain
    properties e.g. sulphur improves lubricity
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