Title: MINIMIZING LAUNCH MASS FOR ISRU PROCESSES
 1MINIMIZING LAUNCH MASS FOR ISRU PROCESSES 
 Chris England, Jet Propulsion Laboratory Kevin 
Hallinan, University of Dayton 
 Space Resources Roundtable VI Sponsored by the 
Lunar and Planetary Institute http//www.lpi.usra
.edu Colorado School of Mines, Golden, CO Novemb
er 1-3, 2004 
 2Notional Figure of Merit for ELM
An illustration of a figure-of-merit function.
Equation based on a cost-related analysis, U. 
Kentucky, Institute for Mining  Minerals 
Research. 
 3Issues
How can we best understand energetic processes 
that are conducted in diverse, unfamiliar, and 
severe planetary environments? 
Energetic processes are chemical, thermal, and 
mech-anical operations that incur substantial 
energy changes (heat flow, temperature change, 
chemical change, friction, etc.) 
How do we evaluate proposed energetic operations 
off the Earth? How does NASA avoid guessing at wh
at is best? What differences in planetary environ
ments impact the selection of energetic 
operations? How can we help developers to evaluat
e their processes? 
 4The Team
University of Dayton Thermal analysis of aeronaut
ical energy systems. Optimization of subsystem an
d system efficiencies in aircraft. 
Student and faculty participation. 
Jet Propulsion Laboratory Process thermodynamics 
for energetic systems. Chemical systems with subs
tantial heat requirements. 
 5The Second Law of Thermodynamics
Thermal processes incur Carnot-like limitations 
that are not understandable from only First Law 
considerations. Its like designing a fossil fuel
ed electrical power plant for 90 energy 
efficiency. To find out what factors limit proces
s efficiency, we must understand the energy flow 
in detail. Process synthesis works best when seco
nd law effects are understood. 
 6How can we best understand energetic processes 
that are conducted in highly diverse, unfamiliar, 
and severe planetary environments?
Understand the environment as it pertains to 
energy flow. The Moon and Mars have radically dif
ferent heat rejection environments 
Understand how the environment affects the 
selection of operations and processes. 
Heat rejection methods for the Moon and Mars may 
differ. Understand the relationships among proces
s equipment, structure, and OM to energy and 
cost. Energy analysis, equipment characterization
, resource characterization, mass assessment, 
power assessment, cost, . 
 7How do we best evaluate proposed energetic 
operations off the Earth?
Earth launch mass (ELM) as an appropriate 
figure-of-merit. Understandable to sponsors. Can
 be related to thermodynamic and other 
engineering analysis. Has a direct relationship t
o cost. Determining energy and exergy efficiency 
is an intermediate objective (as we shall 
argue). Unified with process analysis, mass analy
sis, reliability, redundancy, etc. 
If another FOM might work, please suggest. 
 8What differences in planetary environments impact 
the selection of energetic operations?
Heat transfer and temperature environment. 
Heat rejection on the Moon is by radiation. 
More efficient to reject heat at high 
temperature Heat rejection on Mars is by convecti
on and radiation. Heat recovery favorable. Mass 
transfer and heat transfer environment. 
Low gravity of the Moon changes some processes 
Classification of solids may be easier than on 
Earth. Heat and mass transfer rates that depend o
n gravity will vary. 
 9What differences in planetary environments impact 
the selection of energetic operations?
Landing environment. Low gravity of the Moon ease
s mass requirements for landing equipment. 
Atmosphere of Mars eases mass requirements for 
entry and landing. Any other environmental featur
es we missed? 
 10How can we help developers to evaluate their ISRU 
processes?
An understandable figure-of-merit 
Develop a method of correlating processes and 
operations with Earth launch mass. 
A format that relates processes and operations 
directly to Earth launch mass. 
Solar power generation is a trivial example. 
Nuclear power generation adds heat rejection 
complexity. A table of processes and operations w
ith corresponding irreversibility factors, or 
something. 
 11Ilmenite Reduction for Oxygen
(For illustration of some thermodynamic process 
elements not a complete list) 
 12Notional Figure of Merit for ELM
An illustration of a figure-of-merit function.
Equation based on a cost-related analysis, U. 
Kentucky, Institute for Mining  Minerals 
Research. 
 13The Dead State
On Earth, the reference state is associated with 
the ambient environment. Lively argument continue
s on the Earths Dead State. Reference state for 
energy availability on the Moon? 
A nearly dead chemical state, a variable thermal 
environment. Reference state for energy availabil
ity on Mars? A not dead chemical state with hyd
rological concentration of resources. 
Both carbon monoxide and oxygen in the atmosphere! 
 14Summary
Energy analysis is used with process synthesis 
and engineering analysis to minimize the cost of 
ISRU. The optimization process that includes seco
nd law balances may be obscure to some. 
Everything that is obvious was once obscure. 
Doyle Brunson Differences among planetary bodies 
may dictate different processes. 
Mars and the Moon are different enough to 
consider differing ISRU.