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HiVac Corporation

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Cement Plant: Throughout the plant, Hi-Vac are used to clean up and reclaim raw ... Hi-Vac industrial vacuum cleaners can quickly clean accumulated fly ash on all ... – PowerPoint PPT presentation

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Title: HiVac Corporation


1
Hi-Vac Corporation
  • Industrial Vacuum Cleaners

2

Hi-Vac in 2006
  • Hi-Vac Vacuum systems for industrial
    applications.
  • UltraVac Mobile industrial vacuum loaders.
    Trailer and
  • truck mounted.
  • RenVac UKs 1 manufacturer of positive
    displacement
  • vacuum systems.
  • Aquatech Sewer cleaning machinery and equipment.
  • Beijing Hi-Vac Chinas leader in industrial
    vacuum systems.
  • Echo Sweepers Wide cleaning and tight maneuvering
    sweepers.
  • X-Vac Vacuum systems for utilities and
    municipals.

3
Hi-Vac
  • A worlds leading producer of heavy-duty
    industrial vacuum cleaners.
  • Available in 50 countries.
  • Since 1969, more than 5,000 machines sold around
    the world.
  • Researched and designed its products to suit
    virtually all industrial vacuum cleaning
    projects. Hi-Vac equipment is used in a wide
    variety of industries, e.g. cement works, power
    stations, glass and fiberglass plants, brick and
    refractory plants, foundries, aluminum plants,
    steel mills, petrochemical plants, machine shops,
    water treatment plants, construction sites, grain
    handling plants, for environmental protection and
    municipal applications.

4
Applications
  • Cement Plant Throughout the plant, Hi-Vac are
    used to clean up and reclaim raw materials and
    finished product. In the packing plant and load
    out areas finished cement can be cleaned up
    quickly and recycled back into the system
    reducing equipment down time and increasing
    profits. Along conveyors, at transfer points and
    bucket elevators and around screens and mills the
    Hi-Vac industrial vacuum cleaner cleans up spills
    and un-plugs jammed equipment to get the
    production system back up and running quickly,
    significantly reducing down time and maintenance
    costs.
  • Power Plant Hi-Vac are used for cleaning
    material spills in conveyor galleries and
    transfer points and for general cleanup of
    accumulated fly-ash, clinker and spilled coal
    during routine boiler room cleaning and boiler
    maintenance shutdowns. Hi-Vac industrial vacuum
    cleaners can quickly clean accumulated fly ash on
    all floors, including the top of the boiler room
    without generating the dust usually associated
    with manual sweeping.

5
Applications
  • Steel Mill Cleanup of bulk materials and
    accumulated dust in the iron, steel smelters,
    coke, sintering areas and the cleanup of fly ash,
    dust, oxidized chips, waste water and debris at
    the multiple floor platforms, rolling mills,
    traveling cranes and forging presses with a
    Hi-Vac will reduce equipment downtime and cleanup
    time and improve production efficiency.
  • Foundry More than 400 foundries around the world
    use Hi-Vac to clean up sand spills in pits and
    around conveyors. Like Sand and bentonite spills
    and accumulated dust in the sand plant Shot,
    abrasives and metal dust in the cleaning room and
    metal chips and cutting fluid in the machine
    shop.
  • Machine Shop Steel, cast iron and aluminum chips
    and dust are easily and quickly cleaned up by the
    Hi-Vac. It is also used to reclaim steel shot and
    abrasives for re-use therefore reducing operating
    costs. At the same time equipment downtime is
    reduced and the work environment is improved
    resulting in an overall improvement in quality.

6
Applications
  • Water Treatment Plant Filtration media, such as
    sand and gravel, and debris are quickly removed
    from filtrating tanks and precipitating tanks
    with the Hi-Vac.
  • Rail Terminal and Port Hi-Vac can be used to
    cleanup bulk material spills and remove material
    from overloaded rail cars and trucks.
  • Shipyard Cleanup of welding slag, debris, and
    reclamation and recycling of steel shot and
    abrasives is quick and economical using a Hi-Vac.
  • Paper, Pulp and Wood Plant Hi-Vac are used for
    the cleanup of sawdust, wood chips and slurries
    throughout the plant.
  • Grain Terminal Cleanup of bulk grain spills in
    pits and bucket elevators and dust accumulations
    on machines, wire runs and structural steel is
    quick and easy with a Hi-Vac.
  • Coal Mining and Processing Plant Hi-Vac has
    designed special machines for the cleanup of coal
    in mines, processing plants and electric power
    plants.

7
Applications
  • Glass and Fiberglass Plant Hi-Vac are used in
    glass plants around the world for cleaning up
    batch materials such as sand and soda ash as well
    as for cutlet and fiberglass cleanup.
  • Asbestos Plant Safely cleanup and contain
    hazardous asbestos using specially designed
    Hi-Vac.
  • Construction Site Cleaning up construction
    debris such as sand, cement, welding slag and
    even concrete blocks is easy with the power of a
    Hi-Vac.
  • Chemical Plant Hi-Vac are used to clean up
    hazardous materials with 100 containment.

8
Hi-Vac Series
  • Hi-Vac Handle The Toughest Cleanup Jobs - cleanup
    aggregate, powder, liquid, slurry, any material
    that flows through a hose long-reach upto 2,000'
    (610m) powerful suction upto 18" (457mm) Hg
    with motor from 10 to 300HP clean deep pit, dust
    collector, catwalk, hole, conveyor, duct,
    elevator and hard-to-reach area.
  • Reduce Your Labor Costs and Downtime - most pay
    for themselves in less than 6 months cleanup
    jobs in hours instead of days no stir up dust,
    stalled equipment can be cleaned quickly during
    regular working hours to allow for immediate
    repairs.
  • Save Money With Reclaimed Materials - spills cost
    money, reclaiming your valuable materials saves
    you money e.g. with an intercept hopper mounted
    over a conveyor belt, materials can be put back
    into the process as you vacuum. Fines and other
    debris are collected in the hopper beneath the
    powerhead.

9
Hi-Vac SeriesComponent Design Features
10
Hi-Vac SeriesPowerhead Design Features
Or conveniently lift just the Powerhead for
transport to different Hopper throughout the
plant.
Full Hopper is removed by forklift and carried to
the dump site. 2 Hoppers can be used for almost
continuous operation.
Powerhead, Hopper, and Stand are easily
transported around your plant.
11
Hi-Vac SeriesPowerhead Design Features
(exclusive)
Rubber Tire Trailer
Intercept Hopper
Pallet Cart
Service Platform Stand
12
Hi-Vac SeriesPatented 3-stage Filtration System
Linear Separator for removal of moisture and
abrasive dust. It is drawn at high velocity
through the narrow slot on top. Entering the
larger chamber, it slows down, dropping dust
particles to the bottom. Any remaining material
is trapped in the Final Cloth Dust Collector.
Final Cloth Dust Collector, which filters out
virtually all sub-micron particles. Cleaned air
passes to vacuum pump and is exhausted through
silencer.
Centrifugal Separator draws material into
circular chamber where it spins out of air
stream. Partially cleaned air rises up stack to
Linear Separator.
13
Hi-Vac SeriesManifold Systems
  • On a production line, a Hi-Vac manifold system
    can clean material from molds, pick up chips or
    spills, etc. Inlets can be adapted to production
    machinery such as cutting heads.
  • An intercept hopper can be used to reclaim
    picked-up material.Most material drops out of
    the air-stream into the hopper. Dust and fines
    continue on and are collected at the Powerhead.
  • Pneumatic Conveying Systems allow for unloading
    hopper cars and other bulk transporters without
    the need for a pit. Conveying capacities up to
    200TPH are available, depending on the material.
  • A manifold system is ideal for cleaning out
    several rail cars, trucks or barges at one time.

14
UltraVac SeriesStationary Vacuum Loader
  • An Stationary Vacuum Loader can work as part of a
    plant-wide central vacuum system, cleaning up at
    multiple locations and rapidly moving materials
    over long distances. Or it can be used as a
    pneumatic conveyor to collect and continuously
    transfer materials into processing systems or
    storage.
  • There's an Stationary Vacuum Loader with the air
    flow and capacity to meet your exact needs
    hopper capacity from 1-10 cubic yards,
    (0.76-7.6m3) power from 20-300HP hose diameter
    from 2"-10" air volume at maximum load from
    400-6500CFM (11.3-178m3/min.).

15
UltraVac SeriesEfficient Mobile Industrial
Vacuum Loader
  • Model 105
  • 50HP diesel, gas or LP engines.
  • Self-propelled with narrow design that goes
    almost anywhere, turns within in a small radius
    and picks up everything that pass through its
    suction hose.
  • Model 115
  • 50HP diesel, gas or LP engines.
  • Towable
  • Model 125
  • Requires even less maintenance with a virtually
    trouble-free 50HP electric motor.
  • Towable.
  • All 3 models load at rates up to 500lbs/min at
    distances up to 300feet with a large 1 cubic yard
    capacity. Each features efficient, self-cleaning
    snap-lock filters. All models feature a stable
    three-wheel carrier, hard rubber tires, silenced
    blower, pulse jet filter cleaning, sturdy steel
    construction and are finished with super-durable
    acrylic enamel.

16
UltraVac SeriesThe Go-anywhere Vacuum Loader
  • Goes Anywhere To Do The Job - T-475 is a highly
    maneuverable, industrial vacuum loader with a
    mid-range power supply and load capacity.
  • Boosts Efficiency, Cost Effectiveness - One
    worker drives to the job site, loads, drives to
    the dump site, and empties... again and again.
  • Features Expanded Capability - T-475 features an
    expanded load-carrying capability that readily
    discharges through a hydraulic tailgate. The unit
    features 9, 16, and 18 cubic yard (6.9, 12.2, and
    13.7m3 ), chassis-mounted vacuum loaders.
  • Maneuvers In Confined Areas - T-475 is ideally
    suited to all those confined areas where larger
    vacuum units just won't fit.
  • Utilizes State-of-the-art Components - Consists
    of a power module, vacuum pump, filtration system
    and collector body mounted on a compact,
    heavy-duty single-axle truck chassis.
  • Power Module - Your choice of separate-engine
    drive, 75HP (57KW) diesel or PTO drive.
  • Vacuum Pump - Roots-type positive displacement
    rotary blower. Maximum Air Volume 2150CFM
    (61m3/min.) Maximum Vacuum 15" Hg (5167mm H2O)
    at sea level. Drive Method Matched V-belts for
    separate engine model. Drive shaft for PTO model.

17
UltraVac SeriesMean Machine Model T-5000
  • Powerful - T-5000 is a powerful, efficient,
    dust-free, vacuum module mounted on a 3-axle
    truck chassis for the removal of dry materials,
    sludges, slurries, and liquids from remote,
    difficult-to-access locations.
  • Efficient - Vibration and premature wear of the
    positive-displacement pump is eliminated due to
    the unique design of the direct-driven blower
    system.
  • Heavy Duty - Constructed of 3/16" steel, (1/4"
    Corten steel available) the T-5000 is built
    rugged to withstand the abuses associated with
    vacuum loading of bulk material.
  • Unique Features
  • Parallel filtration system utilizing separate
    baghouses and air flow paths for wet and dry
    applications.
  • Automatic wet/dry changeover accessible at ground
    level.
  • Dual hydraulic lift cylinders ensure stability at
    a 50 degree dump angle.
  • Easily-accessed ducting permits easy cleaning.
  • Transfer case or separate engine drive.
  • Easy-view control panel.

18
UltraVac SeriesECV 5015
  • Single mode filtration, multi-stage. Stages
    consist of primary centrifugal inlet with
    replaceable wear ring, twin high efficiency
    cyclone separators mounted in parallel,
    filtration media, and final strainer.
  • Transfer case drive with air shift
    engage/disengage. Transfer case rated for 550HP
    and 25,000 foot-pounds torque.
  • Standard vacuum pump, 1024, rated at 5700CFM free
    air and 5000CFM at maximum vacuum of 16 Hg.
    Requires 210BHP at the blower shaft.
  • Main collector tank, cylindrical net 15 cubic
    yard capacity
  • Full opening rear tailgate, with positive
    multiple hydraulic latches.
  • Open area under filter bags of 1.5 cubic yards
  • Cyclone hopper capacity of 3 cubic yards
  • Total capacity of 19.5 cubic yards
  • Filtration - 68 snap band tubular filter bags,
    60 long.
  • Continuous filter cleaning utilizing an air
    cannon
  • Hydraulic power package utilizing hydraulic pump
    take off from transfer case.
  • Vacuum breaker

19
UltraVac SeriesHVV 4915 Wet / Dry
  • Its 27 Hg vacuum power means less work for the
    operator and less maintenance. The convex sides
    of the filtration system components provide
    structural integrity while helping to prevent
    material build-up.
  • And, it delivers the ultimate in material
    separation. HVV 4915 was specifically designed
    with less restriction, which greatly increases
    airflow throughout and reduces differential
    pressure loss.
  • Innovative New Design Features Enhance Material
    Separation
  • The Cyclonic Ring Pre-filter and 10" diameter
    inlet hose work together to slow the inlet
    velocity of the material being vacuumed.
  • The 16-foot long main payload compartment further
    enhances material separation.
  • Large diameter round air ducts between the main
    payload compartment , dual cyclones and baghouse
    provide for more airflow with less restriction
    which reduces the differential pressure loss in
    the filtration system.
  • Dual Secondary Cyclones are utilized to provide
    fine particle separation prior to the baghouse
    final filter.
  • Our Bag-House Final Filter System utilizes 68
    snap-ring filter bags providing 445 square feet
    of filter media.

20
UltraVac SeriesThe Go-anywhere Vacuum Loader
21
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