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The Practical Application of Microemulsions ME Technology

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Surfactant Systems. Solvent Extraction. Land-farming /Biodegradation. Thermal Distillation ... Surfactant and water recycled. Gold rated through CEFAS Charm model ... – PowerPoint PPT presentation

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Title: The Practical Application of Microemulsions ME Technology


1
The Practical Application of Microemulsions (ME)
Technology for Waste Minimisation
2
The Practical Application of Microemulsions (ME)
Technology for Waste Minimisation
3
Microemulsions (ME) Technology
Reduces Waste
  • EU Environmental Legislation 16th July 2004
  • Ban on co-disposal of waste Landfill Directive
    1999/31/EC
  • New procedures acceptance of waste at landfill
    Commission Decision 2003/33/EC
  • Ban on liquid waste special / hazardous
    waste laws tightened

4
Current Methods for Remediating Oil Contaminated
(Hazardous) Solid Wastes
5
Technical Differentiation Microemulsions
Result
6
Microemulsions Technology (ME) Products
ME Technology Water based Soluble in water /
brine
7
Key Applications For Microemulsions Technology
8
Wellbore Cleanup Lab Evaluations
9
SAS and Solvent Based Cleaning Comparison
10
Wellbore Cleanup Case Study
  • Result Clean Well ready for completion
  • Waste production is reduced by gt70
  • 2419 bbls -gt184 bbl to waste stream
  • No emulsion or slop waste formation
  • No rag layers produced
  • Brine oil in water content was reduced lt40ppm
  • Total oil discharged to sea reduced by 2
    orders of magnitude (1.2Kg)
  • Solids flocculated
  • Wash - split
  • Typically lt95 less
  • waste
  • Residue removal 4 x
  • faster

11
Wellbore Cleanup Cost Analysis
Cost for waste containment, transport,
treatment disposal Assuming reduction of
waste produced by 1500bbls / well
12
Mud Pit Clean-up Demonstrations
13
Mud Pit Cleaning Case Study / Cost Analysis
  • 10 ME in 65 bbl brine -gt 78 bbls waste,
    typically 800 bbls
  • ME Technology cleaned to brine standard 10X
    more efficient
  • ME cleaning fluid flocculates the solids -
    allowing recycling
  • Forms a ME system - does not form emulsion
    wastes or rag layers
  • The waste volume was reduced by over 50

14
TRS and Solvent Based Waste Management
  • Almost zero waste production
  • Easy to manage waste
  • Tackle problem at source

15
Waste Drill Mud Cuttings Treatment
  • Remediation of Waste Drill Mud Cuttings
  • Results verified by Independent laboratory
  • 25-30 mt/hr capability
  • Surfactant and water recycled
  • Gold rated through CEFAS Charm model
  • Residence time of cuttings lt30 secs

16
Drilling Mud Splitting and Solids Treatment
17
Crude Oil Sand and Sand Separator Cleaning
18
Decommissioning
19
Slop Splitting Opportunities for Microemulsions
Technology
20
Enhanced Drill Cuttings Surrification
(Re-Injection)
21
Key Advantages of Microemulsion Technology
? The system is a Low Energy Process - No
excess thermal power / energy requirements ? Low
Cost of treatment plant and chemicals used -
Advantageous economics (BATNEEC) ? Small
Compact Process / Same engineering - Mobile skid
required (container size) ? Treat Any Hazardous
Waste contaminated by Any Oil Type - Robust
process
? High Recyclability of organic and aqueous
fractions - Few / NO waste products ? Low
Emissions produced - Environmentally friendly
(BEP) ? Synthesis and production of
Biodegradable Products - Few dangerous / toxic /
persistent / corrosive chemicals - Health
Safety Advantages Reduced RISK
22
SAS Operations and Industrial Production
  • Access to a global manufacturing and supply
    network UK USA Ops.
  • Supply chain from source to delivery is BS EN
    ISO 9002 registered
  • Products supplied in UN accredited packaging as
    required in-
  • 25L Drums (40 per pallet)
  • 200L Drums (4 per pallet)
  • 1000L IBCs
  • IMCO tanks
  • 23MT Bulk tankers

23
Summary
  • ? Speed and Efficiency
  • - More effective at cleaning faster
  • - Provides better cleaning results
  • ? No emulsion formation
  • - Produces less waste
  • - Waste more easily managed
  • ? Potential to Split Microemulsion
  • - Organics released recovered
  • - Clean waters produced
  • - Prevention Vs Cure
  • ? Waste Minimisation
  • - Waste volume reduced by at least 70 -
    Wellbore cleanup pill (50 - 200 barrels)
  • - Simplify operations
  • - Fully integrated Chemical Solution
  • - Sets a new paradigm
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