Introduction to

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Introduction to HPCL Visakh Refinery
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REFINERY LOCATION
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LAYOUT (Total Area 723 acres Refinery 511,
ATP - 212)
Cooling Towers
CPP
PRU
ETP
DHDS
MS BLOCK
DHT Site
CDU-2
FCC-2
CDU-3
FCC-1
CDU-1
C
C
C
PP-1
P
P
Flare
C
P
P
We are here
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ADMN.
P
P
Reservoir
P
P
P
P
P
P
Mounded Storage
Process Units
Utilities
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ENTRANCE
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LAYOUT (contd.)
VVSPL
P
P
P
P
P
P
CFL
C
P
P
P
P
P
C
P
P
P
P
C
C
C
P
P
C
P
P
C
C
P
P
Entrance from Refinery
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HISTORY GROWTH
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CRUDES PROCESSED
Country Crudes Country Crudes
UAE Upper Zakum Iraq Basrah Lt
UAE Murban
Yemen Masila
Saudi Arabia Arab Extra Lt Kuwait Kuwait
Saudi Arabia Arab Lt Dubai Dubai

Iran Iran Lt
Iran Iran Mix
Iran Soroosh
Iran Nowrooz
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CRUDES PROCESSED
Country Crudes Country Crudes
Malaysia Mirri Angola Nemba
Malaysia Tapis Angola Plutonio
Malaysia Labuan Angola Girassol
Malaysia Kikeh Angola Cabinda

Nigeria Quaiboe Azerbaijan Azeri
Nigeria Bonny Lt Brunei Seria Lt
Nigeria Forcados Libya Sarir
Nigeria Erha
Nigeria Brass Lt
Nigeria Escravos
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PRODUCT PROFILE
LIGHT ENDS MIDDLE DISTILLATES HEAVY ENDS
Propylene LPG (2 grades) Gasoline (2 grades) Naphtha SKO ATF Diesel (E-3) LDO HFHSD FO (2 grades) LSHS Bitumen (2 grades)
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FACILITIES

• Three Crude Distillation Units
• CDU-1 1.8 MMTPA
• CDU-2 3.1 MMTPA
• CDU-3 3.4 MMTPA

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FACILITIES (contd)

• Two Fluidized Catalytic Cracking Units
• FCCU-1 (Exxon)1.0 MMTPA
• FCCU-2 (UOP) 0.96 MMTPA
• Vis-Breaker Unit of 1.0 MMTPA capacity
• Bitumen Blowing Unit (Porner) of 225 TMTPA
  capacity
• Propylene Recovery Unit of 23000 MTPA

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FACILITIES (contd)

• Diesel Hydro De-sulfurization (DHDS) Unit for HSD
  treatment with 2.4 MMTPA capacity
• LPG and ATF Merox Units

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FACILITIES (contd)

• MS Quality up-gradation facilities
• NHT 1.154 MMTPA
• CCR 0.769 MMTPA
• NIU 0.229 MMTPA
• FCC-NHT 0.893 MMTPA

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FACILITIES (contd)

• 112 Tanks
• Crude 12 Tanks
• Products 49 Tanks
• Others 51 Tanks
• LPG storage
• 5 Bullets
• Propylene storage
• 2 Bullets

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UTILITIES

• Boilers for Steam Generation
• Captive Power Plant (6 GTGs - 94 MW)
• De-mineralization Plant for Water
• Air Compressors, Nitrogen system
• Cooling water system
• Flare system

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REFINERY BLOCK DIAGRAM
Gas
SRU
Propylene
N I U
LPG
N S U
MS
Gas
LPG
C D U I/II/III
NHT
SRN
Naphtha
C C R
LPG
Crude
HN
P R U
KERO
LPG
SKO
LD
HD
NSU
ATF
GAS
V D U I/II/II
F C C I/II
SHU
CRN
LVGO
HDS
HSD
RCO
LCO
HVGO
HCO
LDO
SR
HFHSD
D H D S
GAS
V B U
LPG
VBN
VBGO
VB TAR
LSHS
FO
BBU
Bitumen
Sulfur
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FACILITIES (contd)
VR
Crude
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OSTT
Products
LPG
Propylene
LPG Bottling Plant
APCL
Oil Wharf
VVSPL
Terminals
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SAFETY MANAGEMENT

• Two fire stations one in the refinery and the
  other in ATP area
• Fire water network covering all the refinery
  facilities (1028 hydrants and 363 monitors)
• Internal and external safety audits
• Periodic mock drills
• On-site and Off-site emergency plans
• Mutual aid scheme with Coromandel Fertilizers and
  Andhra Petrochemicals

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ENVIRONMENTAL MANAGEMENT

• HPCL Visakh Refinery is an ISO 14001 Company
  with focus on
• Emission Control
• Effluent Treatment
• Solid Waste Management

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EMISSION CONTROL

• High efficiency furnaces / boilers
• Low Sulfur fuels in furnaces / boilers and GTGs
• Low NOx burners
• Sulfur Recovery Units
• 3 Ambient air monitoring stations
• On-line stack analyzers ( SO2 , NOX , SPM, CO, HC)

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SOUTH GATE CAAM STATION
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EFFLUENT TREATMENT

• Effluent treatment plants with primary, secondary
  and tertiary treatment steps
• Oil skimmers on outlet of surface drains
• Segregated effluent collection system in process
  units

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EFFLUENT TREATMENT
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SOLID WASTE MANAGEMENT

• In-situ / Ex-situ treatment of oily sludge
  towards reduction in oil content
• Disposal of treated and other oily sludge to
  approved recyclers
• Disposal of spent catalysts to approved recyclers
• Oily / Chemical drums cleaning facility

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MAJOR PROJECTS

• Single Point Mooring (SPM) facilities - completed
  and ready for commissioning
• Diesel Hydro Treater (DHT) project -
  implementation in progress

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CORPORATE SOCIAL RESPONSIBILITY

• Educational aids (books, computers, desks,
  stationery scholarships)
• Infrastructural facilities at schools
  (construction of classrooms, library, laboratory,
  etc.)
• Construction of Community centres
• Support to physically handicapped children,
  orphans, SC/ST hostels.
• Contribution of medical facilities (hospital
  cots mattresses, equipment, test kits, etc)
• Ambulance to Govt. hospitals, vehicles to society
  for physically challenged people

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Thank You
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