Carton Live Storage Condensing the Pick Face

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Carton Live StorageCondensing the Pick Face
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Contents

• About Colby
• What is Carton Live Storage?
• User Profile
• Carton Live Storage vs. Static Shelving
• Typical System Characteristics
• Carton Live Storage in Pick Applications
• Components

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What is Carton Live Storage?

• Carton Live Storage is a gravity fed storage and
  picking system. Replenishment cartons are loaded
  at the rear and flow towards the front of the
  rack. The first carton placed in the shelf is the
  first at the offload end. Such a system
  facilitates 100 stock rotation.
• Cartons are stored on inclined tracks with
  rollers. When a carton is removed, the one
  immediately behind it gently rolls into position
  ensuring automatic stock rotation and that stock
  is always available for picking.
• This system is most commonly used for medium
  moving items of a smaller nature.

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User ProfileCarton Live Storage

• Primarily used in order-picking operations to
  ensure that stock is always available for picking
  customer orders
• This system is designed for medium-high
  throughput split-case order picking of physically
  small goods
• Cartonflo is used to integrate order picking and
  storage applications

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Carton Live Storage vs. Static Shelving

• Why is Carton Live Storage better?
• Reduction in required floor area
• Reduced picking time
• Better consolidation of SKUs
• Increase in pick rates
• Greater potential for 100 stock rotation
• Separate picking and replenishment zones
• Full and Split case pickings within the same bay
• Reduced labour costs

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Typical System CharacteristicsCarton Live Storage

• Carton Live Storage suits picking from cartons or
  tote bins
• Carton Live Storage condenses the pick face,
  reducing the travel time between picks
• Guide rails help to keep products segregated on
  the Carton Live Storage system
• Carton Live Storage is easy to reconfigure for
  different product types
• Designed for medium-high throughput split-case
  order picking
• Suitable for a wide range of physically small
  goods
• Eliminates the need for urgent pick face
  replenishments
• 100 First In/First Out rotation

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Carton Live Storage in Pick Applications

• One of the most effective Carton Live Storage
  application is in a pick module, where you find a
  high concentration of SKUs and labour
• CLS systems can be fitted with front mounted or
  internal conveyors to facilitate product transfer
• Pick and Put-to-Light systems may be fitted to
  the front of CLS for high volume order picking

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Colby Uprights Frames

• Uprights
• High strength steel and smart section
  design
• Upright available in Rear Flange and Standard
  profiles
• Maximum Beam Interlock with Diamond slot
• Galvanised finish for longevity
• Available up to 12m long, longer lengths achieved
  by splicing
• Variety of dimensions and material thicknesses

• Benefits
• Maximum upright strength at
• minimum cost
• Stronger, more efficient beam interlock
• Long-life performance
• Meet different application requirements

Width (mm)
Steel thicknesses (mm)
Product
1.5 1.9 2.4 3.0 Mini Load 50 x x x SD90 90 x RF9
0 90 x x x RF110 110 x x x SD125 125 x RF125 125
x x RF150 150 x x x
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Colby Uprights Frames

• Frames
• Bolted design
• Variety of configurations
• Standard K bracing
• X bracing used for heavy duty applications
• Base Plates
• Standard and heavy duty base plates for optimal
  load transfer safety
• Spicing
• All uprights are available up to 12m long, longer
  lengths achieved by splicing

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Colby Beams

• Box Beam (BB)
• Depth (mm) kg/Pair of beams
• (2590 Span 1.9 Upright)
• 1500kg
• 2000kg
• 2800kg
• 3500kg
• 155 4500kg

• Beams
• All standard duty Colby Beams are made from 1.6mm
  thick high tensile steel. Heavy Duty Beams are
  made from 2.0mm thick high tensile steel.
• Available standard lengths are
• 1370mm / 2590mm/ 2740mm / 3050mm
• Wide variety of beams for adjustable pallet
  racking
• Different range of profiles to balance the needs
  of structural performance, cost and durability
• Powder coat finish in standard orange colour

• Heavy Duty Beam (UU)
• Depth (mm) kg/Pair of beams
• (2590 Span 1.9 Upright)
• 110 3000kg
• 3700kg
• 150 4400kg

• Open Beam (OB)
• Depth (mm) kg/Pair of beams
• (2590 Span 1.9 Upright)
• 500kg
• 75 950kg

• Benefits
• Optimum combination of structural performance,
  durability and cost efficiency
• Durable, hard wearing finish

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Colby Connectors Clips

• 4-tang End Connector
• Improved stability under the most demanding
  conditions
• Maximum structural effectiveness
• For Standard, Heavy-Duty and Structural Box Beams
• 3-tang End Connector
• For light-duty Open Section beams only
• Used for shelving and CLS applications
• Safety Clips
• Spring-loaded to prevent accidental dislodging
• Available for Heavy-Duty (patented and
  registered) and Standard Beams

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Upright Protectors for Carton Live Storage

• Even the best forklift drivers have accidental
  collisions with racking.
• Worst case scenario involves a rack collapse
• Impact damage
• weakens the racking structure
• compromising the rack load carrying capacity
• Potentially putting both property and life,
• at risk
• Protect your business and your people
• with Protect-a-Rack

• A specially notched version suitable for carton
  live storage racking with typical shelf levels
• Available for front and rear uprights

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Cantilevered Tilt Trays (Front Back)

• Why having a cantilevered Tilt Tray at the Front?
• Dimensional Reasons (Available Pick face)
• Reduce the Pick height of the top level of
  CLS System
• Cantilevered Tilt Tray allows to built additional
  equipment underneath (such as conveyor)
• Why having a cantilevered Tilt Tray at the Back?
• Protect the Rollers of CLS system in heavy duty
  environment

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Divider Clips

• Plastic Clips are not sufficient robust for heavy
  duty operations
• Metal Clips have a longevity in cool and frozen
  environments