Standard clutch actuation system - PowerPoint PPT Presentation

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Standard clutch actuation system

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... Higher torque levels Higher ignition pressures Stricter emission controls Greater requirements for comfort and noise control Protection ... angle ( ) Torque (Nm ... – PowerPoint PPT presentation

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Title: Standard clutch actuation system


1
Standard clutch actuation system
Film
2
Diaphragm-spring clutch (push-type), type M
3
Diaphragm-spring clutch, push-type
4
Diaphragm-spring clutch, push-type
5
Diaphragm-spring clutch, push-type
6
Diaphragm-spring clutch (pull-type), type MFZ
steel housing
clutch disc
releaser
pressure plate
set of straps
diaphragm spring
7
Diaphragm-spring clutch, pull-type
8
Diaphragm-spring clutch, pull-type
9
Diaphragm-spring clutch, pull-type
10
Clutches for commercial vehicles(push-type and
pull-type)
11
Clutch discs / cushions
D-cushion(Borglite Double Segments)
B-cushion(System Borglite)
E-cushion
Z-cushion
12
Clutch discs
Rigid cluch disc
Flexible clutch disc
Clutch disc with pre-damper
Clutch disc with main damper mit
Clutch disc with pre-damper and main damper
Clutch discs for DMF
13
Releasers with integratedslave cylinder (CSC)
14
Releasers with integratedslave cylinder (CSC)
15
Releaser with integratedslave cylinder (CSC)
16
Clutch Kit and Clutch Kit Plus
bearing Slave Cylinder CSC
Slave cylinder
  • Disc
  • Cover assembly
  • Releaser
  • Disc
  • Cover assembly
  • CSC Releaser

Clutch Kit
Clutch Kit Plus
17
Novelties
18
Dual Mass Flywheel DMFTechnology at a glance
  • Technical requirements
  • Higher torque levels
  • Higher ignition pressures
  • Stricter emission controls
  • Greater requirements for comfort and noise
    control
  • Protection of gearbox and vibration-sensitive
    vehicle components

all require extremely high-performance torsional
dampers
19
Dual Mass Flywheel (DMF)
planet wheel
secondary flywheel
primary flywheel
spring tuning parameters
20
Conventional Powertrain
21
Powertrain with Sachs Planetary DMF
22
Torsion damper set Sachs(tensionless state)
23
Torsion damper set Sachs(first grade stopper)
24
Torsion damper set Sachs(second grade stopper)
25
Dual Mass Flywheel DMF Torsion damper set Sachs
The spring pans and sliding shoes are there to
avoid blockade of the springs and with it the
damage at the same time sliding friction is
acting as a damping.
Second stage
First stage
Torque (Nm)
Torsion angle ()
26
Possible positions for automaticwear compensation
Between housing and flywheel
Between housing and diaphragm spring (SAC-System)
Between diaphragm spring and pressure plate
(XTend)
27
Wear compensation principle
Adjustment rings
28
Wear compensation principle
Wear detector
Ring control spring
Adjustment rings
29
Automatic wear compensation XTend
stop
tension spring - slide
slide
retaining spring
adjusting rings
tension spring adjusting rings
30
Movement of pressure plate when wear occurs
31
Movement of pressure platewhen wear occurs
32
Lifting of the hold down spring
33
Slide movement
34
Slide movement
35
Movement of the lower adjustment ring
36
Movement of the lower adjustment ring
37
Final position of the diaphragm spring
New
Adjusted
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