Omron Motion Solutions

1
Omron Motion Solutions

• Charles Manning
• Product Marketing Manager
• Mechatronics

2
Overview

• Our New Focus
• Omron Motion Products
• Mechatrolink-II
• WN-Series (Available now)
• CJ1W-NCF71 (Available now)
• CJ1W-MCH71/CS1W-MCH71 (Certification required)
• FQM1 (Coming soon)
• Motion Software
• Smart Platform Libraries

3
Our New Focus

• Where do we go from here?

4
Our New Focus

• Support our Motion customers
• Create a strong support structure
• Technical Support
• Application Engineers
• Sales
• Training
• Certification course for MCH
• Training courses for other new products
• Increase inventory levels
• Stock key products
• Reduce lead times
• Promote Japan-stocked products
• Provide a list of Japanese stock to distribution

5
Our New Focus

• Japanese inventory
• SmartStep Drives
• 100V 50-400W
• 200V 50-750W
• SmartStep Motors
• All are cylinder type, incremental encoder,
  3000RPM
• 30-400W - no options
• 100-750W - key
• 200W - key brake

6
Our New Focus

• Japanese inventory
• WT-Series Drives
• 100V 100-200W
• 200V 50-750W
• WN-Series Drives (ML2)
• 200V 50-750W
• W-Series Motors
• All are cylinder type, incremental encoder,
  3000RPM
• 200V 100-200W

7
Our New Focus

• Your inventory?
• Which Drives?
• SmartStep
• WT-Series
• WN-Series
• What sizes?
• What voltages?
• What motor options?
• Key
• Key Tap
• Brake
• Incremental or Absolute encoder
• IP67
• Other

8
Our New Focus

• Core products focus
• Position applications with NCF
• CJ1W-NCF71 W-Series
• Motion applications with MCH
• CJ1W-MCH71 W-Series
• CS1W-MCH71 W-Series
• Motion applications with FQM1
• FQM1 W-Series
• FQM1 SmartStep
• Mechatrolink-II
• WN-Series
• WT-Series with FNY-NS115
• NCF
• MCH

9
Omron Motion Products

• Drives, Motors and Controllers

10
Omron Motion Products

• Servo Drives and Motors
• WT-Series
• Full-featured servo drive
• WN-Series
• Built-in Mechatrolink-II
• SmartStep
• Simple servo drive

11
Omron Motion Products

• Controllers
• Position Controllers
• CJ1W-NCF71
• CJ1W-NC113/213/413
• CJ1W-NC133/233/433
• CS1W-NC113/213/413
• CS1W-NC133/233/433
• C200HW-NC113/213/413

12
Omron Motion Products

• Controllers
• Motion Controllers
• CJ1W-MCH71
• CS1W-MCH71
• CS1W-MC221/421
• C200H-MC221
• FQM1

13
Omron Motion Products

• Programmable Logic Controllers
• CJ1
• With MCH or NCF controller
• CS1
• With MCH controller
• CQM1H
• With pulse I/O board
• CPM2A/CPM2C
• Built-in synchronized pulse control

14
Controller Evolution
Motion Command
NCF71
MCH71
NCxxx
Controller Architecture
MCxxx
ML2
FQM1
PLC based
Pulse Analog
PLC on board
Distributed
Function Performance
15
Controller Overview
CJ1W-NCF71 CJ1W-MCH71 FQM1
Description Motion network-Compatible Position Controller High function Motion Controller Flexible Motion Controller
Servo Interface (Number of axes) MECHATROLINK-II (16 axes) MECHATROLINK-II (32 axes) Analog/Pulse (8 axes)
Programming Ladder/FB (depends on PLC-CPU) Built-in, dedicated motion language Built-in ladder program
Function Simple positioning (Direct operation) Positioning, synchronous cam operation Positioning, Electronic cam, etc.
Control cycle Depends on PLC 1ms 0.5ms
Minimum response time 4ms (4 axes) 6ms (8 axes) 4ms 20µs
Programming Tool CX-Motion-NCF MC-Miel CX-Programmer
Selling point High speed positioning Will simplify Motion Control functions Quick response, Standalone
16
Omron Motion Products

• AC Inverters
• 3G3JV
• V/Hz micro Inverter
• 3G3MV
• Open Loop Vector micro Inverter
• Networks
• DeviceNet
• Mechatrolink-II

17
Mechatrolink-II

• High Speed Field Network

18
Mechatrolink-II

• High speed motion field network
• Designed for Motion Control applications
• Position, speed and I/O data is transferred in
  real time
• Speed, torque and position modes can be switched
  during run
• Synchronous phase control
• Electronic line shaft
• Electronic cam
• Comparable to SERCOS

19
Mechatrolink-II

• Only one communication line required to connect
  up to 30 nodes
• Reduces wiring time and cost
• Uses widely available cable and connectors
• Eliminates the need for
• D/A converter for speed/torque reference
• Pulse generator for position reference
• Low-level signal wiring

20
Mechatrolink-II
Feature Specification
Baud Rate 10 Mbps
Max Transmission Distance 50 m
Max Number of Nodes 30
Cycle Time 250 µs to 8 ms
String Size 17 or 32 bytes
Topology Bus
Communication Method Master/slave synchronous
Transmission Cable Shielded twisted-pair wire
21
Mechatrolink-II
Part Number Description
FNY-NS115 ML2 interface for WT-Series
FNY-W6022 Termination resistor
FNY-IO2310 24 V DC I/O module (64 I/O)
FNY-PL2900 Counter module
FNY-PL2910 Pulse output module
FNY-REP2000 Repeater
FNY-W6003-xx USB Cable (0.5 to 30 m)
22
WN-Series

• Servo Drive with Built-in ML2

23
WN-Series

• WN-Series servo drives are designed specifically
  for use on Mechatrolink-II high speed networks
• Does not require ML2 adapter (saves money)
• WN-Series drives are 25 smaller than the
  equivalent WT-Series
• Works with our existing W-Series motors

24
WN-Series

• Control commands are sent via ML2 connection
  between the drive and controller
• Motor performance is not limited by control
  interface specifications
• Response times are reduced
• Data control is simplified because it is managed
  by the host controller

25
WN-Series
1-PH 100 VAC 50 W R88D-WNA5L-ML2
1-PH 100 VAC 100 W R88D-WN01L-ML2
1-PH 100 VAC 200 W R88D-WN02L-ML2
1-PH 100 VAC 400 W R88D-WN04L-ML2
1-PH 200 VAC 50 W R88D-WNA5H-ML2
1-PH 200 VAC 100 W R88D-WN01H-ML2
1-PH 200 VAC 200 W R88D-WN02H-ML2
1-PH 200 VAC 400 W R88D-WN04H-ML2
1-PH 200 VAC 750 W R88D-WN08H-ML2
3-PH 200 VAC 500 W R88D-WN05H-ML2
3-PH 200 VAC 1.0 kW R88D-WN10H-ML2
3-PH 200 VAC 1.5 kW R88D-WN15H-ML2
3-PH 200 VAC 2.0 kW R88D-WN20H-ML2
3-PH 200 VAC 3.0kW R88D-WN30H-ML2
26
WN-Series
R88D-WN02H-ML2
Product Servo
Network ML2 - Mechatrolink-II
Type D - Drive
Voltage L 100V H 200V
Motor Capacity (W) Rating (watts)
Series WT W-Series WN W-Series w/ ML2
27
WN-Series

• How to sell it
• Designed specifically for ML2 high-speed network
• Built-in network connection
• Can compete against SERCOS
• Less expensive than separate drive network card
• Recognized automatically by other Omron devices
• Smart Platform libraries

28
WN-Series

• How to sell it
• Physically smaller
• Higher functionality
• Improved deviation control
• Minimizes settling times
• Reduced torque ripple
• Promotes smooth rotation
• Advanced autotuning
• Manual or automatic
• Set four gains with one parameter

29
WN-Series

• Sample Applications
• Palletizing
• Wafer Handling
• Assembly
• Printing
• Filling
• Cutting

30
CJ1W-NCF71

• Position Controller

31
CJ1W-NCF71

• NCF is a multi-axis Position Controller
• 16 axes per controller
• 16 controllers per CPU
• 256 total axes per CPU
• Coordinate up to 8 axes
• Used on a Mechatrolink-II high speed network
• Single cable connection
• Daisy chain drives
• One shielded twisted-pair cable per drive
• 30-50 m max length

32
CJ1W-NCF71

• Position Control
• Absolute position
• Relative position
• Linear interpolation
• Interrupt feeding
• Speed Control
• Torque Control
• Toggle between speed, position torque control
  during operation
• Not possible before even with Motion Control
  units
• Shortens operation time
• No stopping

33
CJ1W-NCF71

• Compatible with absolute encoders
• No need for origin search
• Simple expansion
• One cable per drive
• Add an axis
• At start-up
• In the future
• Smart platform connectivity
• Configure new axes from the PLC

34
CJ1W-NCF71

• Centralized Data Control
• Controller and drive can be programmed from the
  PLC CPU
• Separate programmer not required
• Alarm status and monitors available at the PLC
• Less start up and maintenance time
• Uses ladder programming
• Position speed data are set from the ladder
  program in the CPU

35
CJ1W-NCF71

• Servo drives
• WT-Series
• FNY-NS115 ML2 interface required
• Software version 39 or later
• WN-Series
• All versions connect directly to NCF

36
CJ1W-NCF71
Part Number Description
CJ1W-NCF71 Position Controller
CXONE-ALxxC-E-xSP CX-One Software
FNY-NS115 ML2 interface for WT-Series
FNY-W6003-xx USB Cable (0.5 to 30 m)
Use NCF with WN-Series drives or with WT-Series
drives FNY-NS115 Mechatrolink-II module
37
CJ1W-NCF71

• Before
• A controller cable connected to each axis
• Controller and each drive programmed separately
• Different software
• Adding future axes required adding cable
  connections to the controller
• May require more controllers

38
CJ1W-NCF71

• After
• Drives are connected by a single wire in a
  daisy-chain
• Minimizes wiring
• Neat connections
• Controller and servo drives can be programmed
  through PLC CPU
• Adding future axes is simple, up to 16 axes

39
CJ1W-NCF71

• Typical Configuration
• CX-One software
• NS-Series HMI
• CJ1 with NCF
• W-Series drive(s)
• WN
• WT FNY-NS115
• W-Series motor(s)
• Terminating resistor

40
CJ1W-NCF71

• Before NCF
• CJ1-NCxx3
• WT-Series Drive
• W-Series Motor
• CX-Position
• CX-Programmer
• Drive Cable
• Control Cable
• Terminal Block
• Power Cable
• Encoder Cable

• After NCF
• CJ1W-NCF71
• WN-Series Drive
• W-Series Motor
• CX-One
• Mechatrolink-II Cable
• Control Cable
• Terminal Block
• Power Cable
• Encoder Cable

41
CJ1W-NCF71
Before NCF Before NCF After NCF After NCF
CJ1-NC413 (4) 1,250 (5,000) CJ1W-NCF71 1,650
R88D-WT04H 1,022 R88D-WN04H-ML2 1,079
R88M-W40030H 709 R88M-W40030H 709
CX-Position 210 CX-One 1,995
CX-Programmer 1,500
XW2Z-100J-A7 102 R88A-CTW001N 142
XW2Z-100J-B4 71.50 FNY-W6003-01 89.25
XW2B-40J6-2B 86.75 XW2B-50G5 86.75
R88A-CAW003S 40.50 R88A-CAW003S 40.50
R88A-CRWA003C 67.25 R88A-CRWA003C 67.25
TOTAL 8,809 TOTAL 5,858.75
Assume pulse train command, 16 axes
42
CJ1W-NCF71

• How to sell it
• Compatible with CJ1
• Smart Platform
• High-speed communication
• Mechatrolink-II (10Mbps)
• Up to 16 axes on a single communication line
• Works with absolute encoder
• No origin search required
• Define origin only once
• PLC Open Certification

43
CJ1W-NCF71

• How to sell it
• Centralized data management
• Multi-axis system
• Settings data in the controller drive can be
  handled in the PLC CPU
• Dont have to connect software tool to each
  individual drive to check status
• Simplifies start-up and drive replacements

44
CJ1W-NCF71

• How to sell it
• Functionality
• Position / Speed / Torque
• Absolute / Relative position
• Linear interpolation
• Improved speed/torque control compared to
  previous products
• Toggle between position and torque control during
  operation

45
CJ1W-NCF71

• Sample Applications
• Assembly Equipment
• Process Equipment
• Feeders
• Conveyors

46
CJ1W-NCF71

• Assembly Equipment
• Absolute and relative positioning of multiple
• Target position and speed can be changed
  instantly
• Even during a positioning operation
• Simply send another command
• Toggle between position torque during run

47
CJ1W-NCF71

• Processing Equipment
• Position, speed and torque can be controlled
  using a torque limit
• Torque limit can be enabled, disabled or updated
  during operation

48
CJ1W-NCF71

• Feeders
• Position, speed and torque can be controlled
  directly from the PLC
• Position, speed and torque can be changed during
  operation

S-Curve
49
CJ1W-NCF71

• Conveyors
• Using an absolute encoder eliminates the need to
  establish an origin each time the machine is
  started
• Consistent positioning

50
CJ1W-MCH71 / CS1W-MCH71

• Motion Controller

51
CJ1W-MCH71 / CS1W-MCH71

• MCH is a multi-axis Motion Controller
• 32 axes per controller
• 30 physical or virtual
• 2 virtual
• 12 CJ1 controllers per CPU
• 384 axes per CPU
• 16 CS1 controllers per CPU
• 512 axes per CPU
• Used on a Mechatrolink-II high speed network
• Single cable connection
• Daisy chain drives
• One shielded twisted-pair cable per drive
• 30-50 m max length

52
CJ1W-MCH71 / CS1W-MCH71

• Control Types
• Point-to-Point
• Pathway varies
• Continuous Path
• Travel path is controlled
• Interrupt Feed
• Speed
• Torque
• Synchronized
• Electronic line shaft
• Electronic cam
• Electronic gear ratio
• Follow-up

53
CJ1W-MCH71 / CS1W-MCH71

• Control Types
• Independent axes
• Combined axes
• Interpolation
• Linear
• Circular
• Helical

54
CJ1W-MCH71 / CS1W-MCH71

• Uses simple Omron motion language for programming
• PLC functionality on-board
• Motion Controller, High-function

55
CJ1W-MCH71 / CS1W-MCH71

• Cycle times
• Control cycle times
• 2 to 12 ms
• Unit cycle times
• 1 to 8 ms
• Communication cycle times
• 1 to 4 ms
• Counter latch startup times
• 10 to 260 ms

56
CJ1W-MCH71 / CS1W-MCH71

• Simple expansion
• One cable per drive
• Add an axis
• At start-up
• In the future
• Smart platform connectivity
• Configure new axes from the PLC

57
CJ1W-MCH71 / CS1W-MCH71

• Multi-tasking
• Run up to 8 programs simultaneously
• Each program has 8 branches
• All branches in all programs are executed every
  system cycle
• Coordinate up to 16 axes

58
CJ1W-MCH71 / CS1W-MCH71

• PC support software can read and set
• Motion programs
• Controller constants
• Controller variables
• Drive parameters
• System parameters
• System data
• Monitor equipment status and operating conditions

59
CJ1W-MCH71 / CS1W-MCH71

• Servo drives
• WT-Series
• FNY-NS115 ML2 interface required
• Software version 39 or later
• WN-Series
• All versions connect directly to MCH

60
CJ1W-MCH71 / CS1W-MCH71
Part Number Description
CJ1W-MCH71 Motion Controller for CJ1
CS1W-MCH71 Motion Controller for CS1
FNY-NS115 ML2 interface for WT-Series
FNY-W6003-xx USB Cable (0.5 to 30 m)
Use MCH with WN-Series drives or with WT-Series
drives FNY-NS115 Mechatrolink-II module
61
CJ1W-MCH71 / CS1W-MCH71

• Before MCH
• CS1W-MCx21
• WT-Series Drive
• W-Series Motor
• CX-Motion
• CX-Programmer
• Drive Cable
• Control Cable
• Terminal block

• After MCH
• CS1W-MCH71
• WN-Series Drive
• W-Series Motor
• CX-One
• FNY-W6003-xx Cable
• Control Cable
• Terminal Block

62
CJ1W-MCH71 / CS1W-MCH71
Before MCH Before MCH After MCH After MCH
CS1W-MC421 (4) 2,936 (11,744) CS1W-MCH71 3,348
R88D-WT04H 1,022 R88D-WN04H-ML2 1,079
R88M-W40030H 709 R88M-W40030H 709
CX-Motion 650 CX-One 1,995
CX-Programmer 1500
R88A-CPW001M2 221 FNY-W6003-01 89.25
XW2Z-100J-F1 92 R88A-CTW001N 142
XW2B-40J6-7 110 XW2B-50G5 86.75
R88A-CAW003S 40.50 R88A-CAW003S 40.50
R88A-CRWA003C 67.25 R88A-CRWA003C 67.25
TOTAL 16,155.75 TOTAL 7,566.75
Assume CS1 PLC, analog command, 16 axes
63
CJ1W-MCH71 / CS1W-MCH71

• How to sell it
• Save panel space
• 30 axes in one controller
• Set up quickly
• Reduced commissioning and wiring costs time
• Cost effective solution for multi-axis apps
• Connect more than one MCH to a single CPU
• Adding axes after installation is simplified

64
CJ1W-MCH71 / CS1W-MCH71

• How to sell it
• Versatility
• Control Modes
• Speed
• Torque
• Position
• Synchronized
• Move profiles
• Point to Point
• Continuous Path
• Interpolation
• Electronic Gear
• Electronic Cam
• Interrupt Feeding

65
CJ1W-MCH71 / CS1W-MCH71

• Sample Applications
• Bottling
• Horizontal filling
• Labeling
• Packaging
• Rotary cutting
• Flying shear
• Winding
• Palletizing
• Wafer handling
• Printing
• X-Y table

66
CJ1W-MCH71 / CS1W-MCH71

• Bottling, Filling, Labeling, Packaging
• Coordinates multiple driven points and activity
  areas
• Change between position, speed, torque modes
  during operation

67
CJ1W-MCH71 / CS1W-MCH71

• Rotary cutting
• Replaces mechanical systems
• Coordinates line speed, print registration and cut

68
CJ1W-MCH71 / CS1W-MCH71

• Flying shear
• Accurate registration error correction
• All machine axes can be commanded by one
  controller
• Coordination between driven areas

69
CJ1W-MCH71 / CS1W-MCH71

• Rotary Print
• Accurate print registration
• Cam profiles available
• Synchronization between printed piece and ink
  cylinders
• Coordination between ink cylinders

70
FQM1

• Standalone Motion Controller

71
FQM1

• FQM1 is a standalone motion controller that can
  command up to 8 axes
• 2 axes per motion module
• Uses ladder programming
• Proven architecture
• Based on CS-series PLC
• Flexible, Quick Motion

72
FQM1

• Flexible
• Modular design
• Add up to
• 4 pulse modules
• 3 analog modules
• Combine pulse and analog modules with one
  coordinator module
• Change motion parameters during operation
• Toggle between speed, position torque control
  during operation
• Works with absolute or incremental encoders

73
FQM1

• Modular Design
• Power supply
• Coordinator module
• Motion control modules
• Up to 4 pulse, 3 analog
• End module

74
FQM1

• Quick
• Fast processing of built-in pulse and analog I/O
• 0.5 to 2 ms cycle from input to control output
• Parallel distributed processing for 2 to 8 axes
• Synchronization of cycles between axes
• Sync bus
• Faster than MCH, NCF

75
FQM1

• Motion
• High-speed Control
• Position
• Linear interpolation
• Circular interpolation
• Speed
• Torque
• Synchronous control
• Electronic cam
• Follow-up

76
FQM1

• Each module controls its own I/O directly
• Coordinator distributes control to each module
• Independent I/O processing
• Coordinator shares processing load to speed up
  cycle times
• Motion modules have top priority to speed up
  application response times

77
FQM1

• Servo drives
• W-Series
• SmartStep

78
FQM1
Part Number Description
FQM1S-MC231 Pulse basic set
FQM1S-MC222 Analog basic set
FQM1-CM001 Coordinator module
FQM1-MMx21 Motion module
CJ1W-PA20x Power supply
FQM1-TER01 End module
CJ1W-CIF11 RS-422A adapter
79
FQM1

• Can be a door opener
• Standalone Controller
• Can work with other manufacturers products
• Can solve motion problems without changing
  hardware
• We prove our capabilities in a non-threatening
  way
• High performance
• Fast
• High-speed data collection synchronized with
  input pulses

80
FQM1

• Sample applications
• Wire winding
• Spindle (bobbin)
• Traverse
• Labeling
• Feed
• Cut position
• Printing
• Laminating
• Feed
• Alignment sync
• Parallel conveyor
• Synchronize two lines

81
Motion Software

• Configuration

82
Motion Software

• CX-One
• Allows users to configure all Omron equipment in
  a motion system
• Combines our PLC-based motion software into one
  unified package
• CX-Motion (v2.2)
• CX-Motion-NCF (v1.2)
• CX-Position (v2.1)
• CX-Programmer (v6.00)

83
Motion Software

• CX-One
• Used with
• CJ1W-NCF71
• CJ1-NC
• CS1-NC
• CJ1-MC
• CS1-MC
• C200H-MC
• CV-MC
• FQM1

84
Motion Software

• MC-Miel
• Free software
• Used with
• CJ1W-MCH71
• CS1W-MCH71
• WMON
• Free software
• Used with
• W-Series
• SmartStep

85
Smart Platform Libraries

• Smart Platform

86
Smart Platform Libraries

• Standard Libraries
• Software applications that users can load into
  their equipment and run without modification
• Simplify software development for devices that
  interface with PLCs and HMIs
• Two types of standard libraries
• Function Blocks
• Smart Active Parts
• Works with
• CJ-Series processor v3.0 or later
• NS-Series v6 or later

87
Smart Platform Libraries

• Function Blocks
• Contains functional PLC components
• Components can be used to quickly create finished
  programs that interface directly with other Omron
  devices
• Components are standardized, which improves the
  quality of finished programs
• Uses ladder logic
• Paste function blocks directly into ladder
  programming to reduce development time
• Multiple function blocks create a library that
  enhances programming
• Create unique solutions

88
Smart Platform Libraries

• Function Blocks

89
Smart Platform Libraries

• Function Blocks

Function Blocks
Function Blocks can be combined into Application
Packs

• Applications
• Rotary cut
• Flying cut
• Torque control
• Tension control
• Etc.

90
Smart Platform Libraries

• Smart Active Parts
• Pre-configured HMI screen objects
• Quickly create completed screens that
  automatically interface with Omron devices
• Insert SAPs directly
• Simplify design efforts
• Eliminate unnecessary user programming
• Over 1000 available now
• Includes operating screens for motion position
  controllers
• Improves overall screen quality

91
Smart Platform Libraries

• Smart Active Parts

92
Any Questions?

• Thanks for your time!