Berger Lahr IclA Intelligent compact drives - PowerPoint PPT Presentation

Loading...

PPT – Berger Lahr IclA Intelligent compact drives PowerPoint presentation | free to download - id: 1b7ef9-ZDc1Z



Loading


The Adobe Flash plugin is needed to view this content

Get the plugin now

View by Category
About This Presentation
Title:

Berger Lahr IclA Intelligent compact drives

Description:

Keyfactors: Compactness and Flexibility. BL Answer: IclA - Product range ... Compactness size and integration of motor, electronics and functionalities ... – PowerPoint PPT presentation

Number of Views:195
Avg rating:3.0/5.0
Slides: 37
Provided by: peterh150
Learn more at: http://www.electromate.com
Category:

less

Write a Comment
User Comments (0)
Transcript and Presenter's Notes

Title: Berger Lahr IclA Intelligent compact drives


1
Berger Lahr IclAIntelligent compact drives
2
Contents
  • Motion Control with Berger Lahr
  • What is IclA? Integrated Intelligence
  • Market trends (demands)
  • Keyfactors Compactness and Flexibility
  • BL Answer IclA - Product range
  • Applications - References
  • Questions and Conclusion

3
Motion Control with Berger Lahr
4
Whats IclA? The concept of Integrated
Intelligence
  • Intelligence close to the application
  • Electronic and Motor form a unit
  • Reduction of components, reduced space in
    control cabinet, wiring and installation effort
  • Flexible Integration to customer systems by
  • 3 different motor characteristics
  • Manifold options as standard (variance)
  • Fast Track Solution for individual demands
  • Intelligent compact-line Actuator

5
IclA - Intelligent compact-line actuator
  • Communication interface
  • Profibus DP
  • CANopen
  • RS485
  • Pulse/Direction
  • Motor
  • AC Servomotor,
  • Stepper Motor,
  • DC brushless
  • 24-V signal interface
  • Programmable I/Os
  • Power Removal interface
  • DIP-switches
  • Additional options
  • gearboxes
  • Holding brakes
  • Industrial connectors
  • PCB-connectors

6
Berger Lahr Experience
IclA Ixx
IclA D/N0xx
7
Market Trends
  • Application demands
  • Decentralization
  • Continuously Miniaturisation
  • Optimisation of production (flexible product
    changes)
  • Increasing Individuality
  • Easy Integration
  • IclA-Characteristic
  • Flexibility easy and fast integration
  • Compactness size and integration of motor,
    electronics and functionalities
  • Modularity Project Planning, Installation, Set
    Up and operation
  • Safety integration and controlled

8
Increasing Individuality
  • Flexible production of small series requests for
    new solutions in positioning and drive
  • technology

9
Optimisation of production (flexible product
changes)
  • Increasing Process reliability by elimination of
    manual adjustments, gtgt ristk of wrong adjustments
    in machine change over

10
IclA Decentralized Intelligence
Centralized solution
Motor Power
Feedback
Motion Controller
11
IclA Ixx - Product Portfolio
The fantastic four Motor Characteristics The fantastic four Motor Characteristics The fantastic four Motor Characteristics The fantastic four Motor Characteristics
IFA AC Servo-Motor IFE EC-Motor (BL-DC) IFS Stepper-Motor (Fieldbus) IDS Stepper-Motor (Pulse/Direction)
Common features Various power ranges by different motor sizes and supply ranges Common features Various power ranges by different motor sizes and supply ranges Common features Various power ranges by different motor sizes and supply ranges Common features Various power ranges by different motor sizes and supply ranges
Operating modes Operating modes Operating modes Operating modes
Communication interfaces Programmable signal interface Connection technologies Integrated Power Removal Communication interfaces Programmable signal interface Connection technologies Integrated Power Removal Communication interfaces Programmable signal interface Connection technologies Integrated Power Removal Communication interfaces Programmable signal interface Connection technologies Integrated Power Removal
Holding brakes Holding brakes Holding brakes Holding brakes
Gearbox options Gearbox options Gearbox options Gearbox options
Commissioning Tool IclAeasy Commissioning Tool IclAeasy Commissioning Tool IclAeasy Commissioning Tool IclAeasy
Accessory Accessory Accessory Accessory
12
IclA Ixx Integrate it!
13
Flexibility Communication Interfaces
  • Field Bus interfaces-
  • CANopen
  • Profibus DP
  • RS 485
  • IDS (Stepper)
  • Pulse/Direction interface

14
Flexibility Functionalities
Positioning mode (Point-to-Point)
15
Flexibility Functionalities
Application gtgt e.g. cutting material on a conveyor
Electronic gear mode
1 1
200 Incr.
NC200 Incr.
3 2
300 Incr.
3 1
600 Incr.
16
IclA Ixx - Internal Power Supply
  • Supply of max. four 24 V-Outputs by the power
    supply of the IclA (Standard from week 44!)
  • Supply V DC 24 - 10
  • Switching current mA lt 200
  • Energy recovery safe
  • Alternative (Option) as known Supplied by an
    external (separate) Power supply unit

17
IclA Ixx Integrated Power Removal
  • Standard in all IclA Ixx
  • Power Removal (Safe Standstill)
  • integrated safety function
  • Emergency Stop (EN 60204-1) for Category 0 stop
    and Category 1 stop
  • Safety levels in accordance with the standards of
    functional safety
  • SIL 2 IEC 61508 (Functional safety of
    electrical/electronic/programmable electronic
    safety-related systems.)
  • SIL 2 pr IEC 62061
  • Category 3 EN 954-1
  • Category 3 pr EN 13849-1

18
IclA Ixx Category 0 Stop
  • Category 0 stop (EN60204-1)
  • Standstill by immediate power shutdown to the
    machine drive elements (i.e. an uncontrolled
    stop).

19
IclA Ixx Category 1 Stop
  • Category 1 stop (EN60204-1)
  • A controlled stop in which the machine drive
    elements are retained to effect the standstill.
    Power feed is only interrupted when everything
    has come to a standstill.

20
Integrated Power Removal Benefits
  • Emergency safety Control function acc. EN 60204-1
  • Continuous connection to positioning electronic
  • Control over position
  • Reduced Costs for safety components (external
    power contractors)
  • less space required in the machine

21
Flexibility Software Tool IclA Easy
  • Field bus interface for software update
    diagnostics
  • Commissioning-Software Look Feel

22
Flexibility Connection Technologies
  • Two different connection technologies are
    available

Industrial Connectors Generally used in
specialised machines and small production runs
Wire to Board Connector Generally used in serial
machines in with cable harnesses
23
IclA IFA The Dynamic AC-servo
  • AC Servo Motor based
  • Closed-Loop controlled drive system
  • High dynamic characteristics
  • High resolution encoder
  • Options
  • Holding brake
  • Planetary gearbox
  • ? For processes which require dynamicacceleratio
    ns, high speed and exact resolution
  • Max. Torque 0.40 ... 0.72 Nm
  • Max. Speed 6000 11.000 rpm

24
IFA News 2005 new winding variants /... 3D
IFA61
IFA62
25
IclA IFE The Reliable Format Adjuster
  • Electronically commutated EC Motor
  • Closed-Loop controlled drive system
  • Absolute position feedback
  • High detent torque
  • Options
  • Spurwheel gearboxes or
  • Planetary gearboxes
  • ? For automatic format adjustment with minimum
    setup times
  • Max. Torque 0,24 Nm
  • Max. Speed 4.800 rpm
  • Detent Torque 0,08 Nm

26
IclA IFS The Strong, Precise Stepper
  • Stepper Motor based
  • High torque - no need for gearbox
  • Excellent constant velocity characteristics
  • High-resolution positioning
  • Options
  • Planetary gearboxes
  • Encoder with index pulse
  • Holding Brake
  • ? For short range positioning

IFS6x Max. Torque 0.45 ... 1.5 Nm Max.
Speed 2000 rpm IFS9x Max. Torque 2 ... 6
Nm Max. Speed 1000 rpm
27
IxS9x news Optional Holding brake
  • Technical Data
  • Protection Class (unit) IP54
  • EMC Cl. B acc. EN55022
  • Holding Torque MH 6Nm
  • Electrical pick-up power 22W
  • Make Time (release brake) 40ms
  • Break Time (close brake) 20 ms
  • Moment of inertia 0.2 (kgcm²)
  • Weight 1,8kg

28
IclA N065
  • New Format setting IclA (Update of IclA D065)
  • Fieldbus CANopen DS 402
  • Planed Market Launch 1. Quarter 2006
  • Replacement of D065 ASAP
  • 4 gearbox option
  • Spurwheel
  • Wormgearbox
  • Planetary gearbox
  • Angular planetary gearbox

29
Application CD/DVD production cell
  • Application Requirements
  • dynamic acceleration,
  • speed,
  • easy integration
  • Solution IclA IFA with AC-Servo
  • Benefits with IclA
  • Reduced production space (approx. 10)
  • Increased productivity (approx. 20)
  • Field bus CANopen

30
Application CNC furniture machine
  • Application requirements
  • Replacement of manual settings (hand wheels)
  • Fast product changes
  • Save position after switching
  • Solution IclA IFE with EC-Motor
  • Benefits with IclA
  • Reduction of change over time
  • High detent torque no brake or gearbox required
  • No referencing required
  • Field bus CANopen

31
Application PCB Machines
  • Application Requirement
  • Automated Precision Positioning (camera)
  • Repeatable printing quality
  • Field bus communication (8 different drives)
  • Easy integration
  • Solution IclA IFS - Stepper
  • Benefits with IclA
  • Reduction in size (footprint)
  • Plug and Play no tuning required
  • Precise positioning
  • Field bus CANopen

32
Applications References
  • Printing
  • Wood and Furniture
  • Paper
  • Handling
  • Labelling
  • Textile
  • Electronics
  • Medical technology
  • Material WorkingRubber, PlasticMetal,
    Wood,Paper ...

33
Perspective IclA - Product Range (1)
  • IclA Ixx
  • Safety Functionality Power Removal gtgt released
    in 2005
  • Internal Power Supplygtgt released in 2005
  • Fieldbus
  • CANopen DS402 gtgt Next Generation IclA Ixx
    Beginn of 2008
  • DeviceNet on demand!

34
Perspective IclA - Product Range (2)
  • IFA AC-Servo
  • Medium Powergtgt Beginn of 2007
  • Absolute multiturn encodergtgt Mid 2006
  • IFE/N06x DC-Brushless
  • Power Extension for IFE gtgt in 2006
  • Wormgear for IFEgtgt in 2006
  • Power Extension for N06xgtgt on FTS-Basis from
    today
  • IFS - Stepper
  • ATEX certification for IFS 6xgtgt 2. Quarter 2006

35
Conclusion Main benefits of Berger Lahr IclA
  • Integrated Intelligence at the application
  • Positioning Electronics, Power Electronics,
    Safety Function, Internal Power Supply
  • High Flexibility and Availability by modular
    variant configuration for easy integration and
    individual demands
  • Interference Resistance by internal motor wiring
    and high failure detection field bus
  • Little wiring(field bus power supply).
    Significant reduction in costs and installation
  • Significant reduction in control cabinet space
  • No climatisation of control cabinet
  • Significant reduction in floor space

36
Thanks
for your attention
About PowerShow.com