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Title:

Automated Assembly Lines

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About Us Products Manufactured Conveyors Automated Assembly Lines Assembly Lines Solar Industry Machines Rubber Seal and Rubber Industry Machines Pick and Place Systems – PowerPoint PPT presentation

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Avg rating:3.0/5.0
Date added: 20 August 2019
Slides: 42
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Learn more at: http://www.flexiefficads.com
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Title: Automated Assembly Lines


1
About Us Products Manufactured
Conveyors
Automated Assembly Lines Assembly Lines
Solar Industry Machines
Rubber Seal and Rubber Industry Machines
Pick and Place Systems Robot Application
Liquid / Grease Dispensing and Other Systems
Test / Inspection Systems Vision Inspection
Please select the category / Press Enter to
continue
2
About Us
  • Company promoted by engineers with a vision of
    providing the Indian Industry with high Quality
    Technology Automation systems
  • Many automated systems working satisfactorily
    with different customers
  • Having MNCs and renowned Indian Business Groups
    as customers
  • Doing an annual turnover of 40 Million INR.
    Growing at a speed of around 40 annually
  • Facility with a covered area of 6,000 square feet
    and located in Bangalore, on the Bangalore
    Hosur Highway and well connected by road

3
About Us
  • Designing of Machines / Systems done using the
    latest 3D Modeling Software's
  • Believes in Customer delight
  • Designing of equipments done by experienced
    engineers
  • Comprehensive knowledge in designing and
    manufacturing systems using Pneumatics,
    Hydraulics, PLCs, HMIs, SCADA, Vision Systems and
    Robots
  • Experienced in providing equipments for Auto
    Components Industry, Automobile Industry, Rubber
    Industry, Plastic Moulding Industry and Solar
    Industry

4
Products Manufactured
  • Industrial Automation Systems
  • Assembly Lines (Automated / Semi Automated /
    Manual Lines)
  • Conveyors (Automated Conveying Systems / Belt and
    Roller Conveyors)
  • Pick and Place Systems
  • Robot Applications
  • Material Handling Systems
  • Testing / Inspection Systems
  • Camera Vision Applications
  • Rubber Industry Machines
  • Solar Industry Machines
  • Riveting Machines
  • Stacking / Pressing Machines
  • Greasing Applications

5
Assembly Lines
We offer a wide range of Assembly Line Solutions
from Individual Manual Assembly Station to Fully
Automatic Assembly Line with Conveyors. Lines are
custom designed to assemble a complete product
with automatic / semi automatic loading and
unloading. The lines are ergonomically designed
with proper balancing. Pick Light / Bin System
and Production Monitoring system are also
available as standard option.
6
Assembly Lines
  • Industries Served
  • Auto Components Industry
  • Electronic Industry
  • Solar Panel Manufacturing
  • Rubber Components Manufacturing
  • Car Seat Belt Manufacturing
  • Car Air Bag Manufacturing
  • General Assembly
  • Products Offered
  • Complete Assembly Line
  • Automated Assembly Line
  • Manual Assembly Station / Line
  • Stations with Kanban Feeding
  • Pick Light / Bin System
  • Production Monitoring System
  • Material Handling Systems

Please contact us for more details on the
interested product
7
  • Cluster Assembly Line
  • Assembly Line

8
  • Belt Retractor Assembly Line
  • Close Up View

9
  • Brake Chamber Assembly Line
  • Close Up View

10
Pick and Place Systems and Robot Application
  • Pick and Place Systems are specially designed for
    handling any kind of components either soft or
    hard at higher level accuracy and performance.
    These systems can be integrated to the existing
    machines for automatic loading and unloading of
    the parts. Based on the application, Robots or
    Gantry Pick and Place can be selected for the
    optimum performance.
  • Typical Applications are
  • Unloading from the existing processing machines
  • Component Pick and Place onto Trays
  • Staking of components in predefined orientation
  • CNC machine auto loading and unloading

11
  • Robot Unloading System
  • Close Up View

12
  • Pick and Place System
  • Close Up View

13
  • Automatic Unloading System
  • Close Up View

14
  • CNC Machine Unloading System

15
Testing, Inspection and Camera Vision Applications
We provide complete solutions for your inspection
or testing requirements with high reliability
accuracy. We take extreme care to use elements
which are much suited for performing the required
functions. Our systems use a PC or a Touch Screen
HMI to interact with the user. The systems can
also be integrated with existing information
network. These systems can eliminate Human error
in Visual Inspection / Testing and improve
productivity. Data Acquisition options helps in
analyzing the process and to prove further.
16
Testing, Inspection and Camera Vision Applications
Camera Vision Applications
Testing Applications / Parameters
  • Component Visual Defects
  • Dimensional Variation in the Part
  • Missing parts in the Assembly
  • Component Orientation
  • Product Color Identification
  • Component Type Sorting
  • Character / Barcode Checking on the Printed
    Product
  • Product mix-up
  • Resistance Checking
  • Crack Checking
  • Dry Leakage
  • Wet Leakage
  • Performance
  • Endurance
  • Online / Off line Check
  • Force / Load
  • Linear Distance
  • Angle
  • Torque
  • Pressure
  • Vacuum
  • Current
  • Voltage
  • Velocity
  • Flow
  • Time

17
  • Camera Vision Inspection Systems

18
  • Multi Direction Load Testing Systems

19
  • Seat Endurance Testing Systems

20
  • Performance and Leak Testing Systems

21
Conveyors
We are specialized in design, manufacture and
install the following types of conveyors.
  • Pallet Conveying System
  • Roller Conveyors
  • Simple Belt Conveyors
  • Assembly Conveyors
  • Inspection Conveyors with Measurement or Vision
    Camera
  • Chain Conveyors
  • Vibratory Spiral Conveyors
  • Hopper Conveyors

22
  • Pallet Conveyor with Air Chiller

23
  • Belt Conveyor Systems

24
  • Roller, Vibrator and Hopper Conveyor Systems

25
  • Roller, Flat Belt and Rope Conveyors

26
Solar Industry Machines
We have exclusive range of products designed
specially for Solar Industry. The Products range
covers right from the Solar Cell handling to
complete Panel Handling. The systems are listed
below.
  • Solar Cell Pick and Place
  • Solar Cell Camera Inspection Line
  • Automatic / Semi Auto Tabbing System
  • Automatic Stringing Line
  • Solar Panel Framing Machine
  • Solar Panel Conveyors
  • Robot Trimming and Panel Handling Line
  • Infra Red Checking Table
  • Height Adjustable Soldering Tables
  • Flux / Chemical Dispensing

27
  • Fully Automatic Tabbing and Stringing Line

28
  • Semi Automatic Tabbing Station

29
  • Height Adjustable Soldering and Inspection Table

30
  • Infra Red (IR) Scanning Table

31
  • Panel Trimming and Inspection Line

32
Rubber Industry Machines
  • Seal and Spring Assembly Line
  • Seal / Rubber Part Inspection Line
  • Seal / Rubber Testing Machines
  • Greasing and Checking System
  • Trimming Machines
  • Spiral Cooling Conveyor for Hot Blanks
  • Hot Rubber Conveying Systems
  • Chemical / Bonding Application
  • Temperature Control Chambers

33
  • Automatic Rubber Seal Inspection, Springing,
    Greasing and Assembly System

34
  • Vibro Spiral Conveyor with Air Chiller and Blank
    Transfer Conveyors

35
  • Trimming Systems, Bonding Application and TCU

36
Liquid Dispensing and Other Machines
We can provide solutions for your specialised
applications. Some of the processes where we have
the experience to provide solutions are
  • Ultrasonic Cleaning
  • Hydro Pneumatic Pressing
  • Hydraulic Rolling Machines
  • Riveting
  • Staking
  • Greasing / Glue Application
  • Chemical Spraying
  • Measuring
  • Welding
  • Feeding
  • Laser Marking
  • Pad Printing
  • Cutting
  • Automated Counting

37
  • Liquid Dispensing and Greasing Systems

38
  • Hydraulic Systems Stacking, Rolling and
    Pressing Machines

39
  • Riveting Systems

40
  • Ultrasonic Cleaning Systems and Pad Printing
    Machines

41
Contact Us
Flexi Manufacturing Solutions Private
Limited 174, Bommasandra Industrial Area, Hosur
Main Road, Bangalore 560 099 Tel 91 80 2783
5800 Website www.flexisolutions.co.in Email
marketing_at_flexisolutions.co.in
Mr. Kathirvel R Managing Director Mobile 91
90080 29740 Email kathir_at_flexisolutions.co.in
Mr. Ganesh Kumar K Director - Marketing Mobile
91 90080 29741 Email ganesh_at_flexisolutions.co.in
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